• Gender: Male
• Age: 52
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  2000000 /Annum
• Notice Period: 30  Days
• Work Experience: 28.4 Year(s)

Education

B.E. Electronics From S.S.V.P.S College of Engineering, Dhule From Pune University in 1995

Skill Sets

Accomplishments and integrity driven senior maintenance professional of business success in product and process development and maintenance initiatives that ensured seamless operations.
Skilled in Preventive, Breakdown and Predictive maintenance procedures.
Work experience in general as well as special purpose machines for manufacturing like Laser welding machines, Robotic welding machines, Laser marking machines, Conveyors, Foam Plant. Press shop equipment's and Process industry machines.
Expertise in maintenance of utility equipment's like DG Sets, Chillers, Thermic fluid heaters, AHU’s, Boilers.
Managerial skills and team building, TPM, 5S & KAIZENS.
Maintenance of PLC, Various types of Modules, PLC panel, HMI, PLC programming, Maintenance & troubleshooting in Ladder logic diagram.
Performing root cause failure analysis of repetitive breakdowns occurring in the plant and taking corrective measures for the same.
Performing TPM activities in plant as PM Pillar Head.
Facility m

Work Experience

Manager - Maintenance
Since Jul 2014
Company Profile: Leading global supplier of automotive seating systems and electrical systems.
Job Profile:
Leading a team of 7 Engineers & 34 technicians and reporting to Plant Manager.
Maintenance lead role for Safety process & system implementation.
Manpower Planning, recruitment and training of maintenance staff and workmen to ensure appropriate skill set availability for maintenance functions.
Preparing and executing the preventive/predictive maintenance schedules of machines/plants and equipments.
Improving machine up time by following "Best Maintenance Practices" and reducing overheads.
Identify the root cause of the recurring breakdowns and implement cost effective and timely troubleshooting techniques.
Preparing maintenance budget and operate within the sanctioned budget by controlling the consumption and wastage of various resources and materials.
Preventive maintenance and breakdown maintenance of Palletized Conveyors, Belt Conveyors, Fanuc Robots, Yaskawa Robots, Special purpose machines, 400 Tons Blanking & Forming Presses, Foam manufacturing Plant.
Maintenance of utilities i.e. Forklifts, Stackers, Scissor lift, DG Set (up to 1024 KVA), ~ Compressor 490 CFM and Chillers.
Optimum utilization of utilities.
Preparing and maintaining all documents related to ISO, OHSAS, TS and customer specific audits.
PM Pillar Head in TPM implementation.
Safety & legal compliances
Managing the outsourced activities

Senior Manager-Maintenance
March 2002 to July 2014
Company Profile : Leading manufacturer of primary consumer packaging and labelling materials.
Job Profile :
Leading a team of 20 Engineers & 40 technicians and reporting to GM engineering.
Preventive maintenance and Break down maintenance of Rotogravure Printing, Adhesive Lamination, Slitting, Pouching, Blown film machines from reputed brands like Cerruti, Nord meccanica, Wind Moller & Holscher, Titan, Kiefel, Dolci, Bimec, Dae Kwang.
Maintenance of various AC & DC drives like Siemens, Reliance Electric, Allen Bradley, Telemechanique, Lenze, and Parker.
SIEMENS PLC S7 300 & 200 maintenance,troubleshooting and programming.
Allen Bradley Compact Logix PLC maintenance, troubleshooting & program modification.
Implementing ~ Kaizen, Why Why Analysis ~ Giving Suggestion ~ Spot the Hazard concerns across the plant.
Ensuring availability of essential spares within budgeted inventory using daily production scheduling.
Preventive & Breakdown maintenance of utilities like DG Sets, Thermic fluid heaters, Air Compressors, Chillers, Refrigeration systems, Cooling towers.
Optimum utilization of utilities.
Generating daily reports, weekly and monthly MIS.
Core team member in ISO 9001,14001, OHSAS, BRC- IOP implementation.
Core team member in reducing scrap generation and adhering to safe practices.
Implemented energy management program.
Visited M/s Cerruti Italy for inspection & trials of 10 Color rotogravure Printing machine
Key member in installations & commissioning of film manufacturing, printing and converting process machines.

Engineer-Maintenance
July 1997 to March 2002
Company Name : Sharp Industries Limited
Job Profile :
Preventive and Break down maintenance of Rotogravure Printing, Adhesive Lamination, Slitting, Pouching machines from reputed brands like Rotomac, Nord meccanica, Titan.
Maintenance of various AC & DC drives like Siemens, Control techniques.
Independently handling shift maintenance activities
SIEMENS PLC S5 maintenance, troubleshooting and programming.
Generating daily reports, maintenance documentation
Core team member in ISO 9001 implementation.
Maintenance of utilities including ~ DG Set (up to 500 KVA), ~ Compressor 300 CFM, Chillers.

Engineer
April 1995 to July 1997
Company Name : Chhabi Electricals
Job Profile :
Preparing & executing Production schedules.
Testing of Industrial custom-built Battery chargers, Stabilizers, UPS systems
Commissioning & Erection of Industrial battery chargers.
Site service support for breakdowns of Industrial battery chargers.

Training Attended:
Kaizen, Problem Solving Techniques
Siemens Master Drives.
Management Representative for EMS:ISO 14001
PM Pillar head in TPM implementation
Certified Radiological safety officer by AERB
Managerial & communication skills
S7-300 Advanced PLC Training

Future Goals

Growth