• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 22.8 Year(s)

Education

Diploma in Computer Technology From Bombay technical Board, in 1997

Skill Sets

Maintenance Management, Material Management, Site Management,
Operation Management, Machine Utilization, Safety Management, Workforce Management, Process/ Quality Control, Cross Functional Coordination,
Analytical Skills.

Work Experience

Asst. Manager - Maintenance
Since Jan 2018
Company Profile: Manufacturer of solar energy equipment's.
Job Profile:
Italy & Japan made PLC controlled fully automatic Stringer and Robotic Gantry Machines.
Japan made Laminator.
Sun Simulator, El-tester, Foil Cutter machine.
Planned and effected preventive/predictive maintenance schedules of various machinery and equipment to increase machine availability time/reliability.
Implemented plans & schedules for maintenance operations and annual turnarounds with focus on optimum utilization of manpower and material; erection/ commissioning of process control equipment for smooth operations.
Strategized the long/ short-term directions by forecasting, monitoring, reviewing and planning the future manpower requirement and designed plans for acquiring requisite skills and competencies.
Directed teams using interactive and motivational leadership; acknowledged for recruiting and mentoring leaders with an equal desire to win.
Planned and implemented organisation goals at departmental levels to achieve set targets. Evaluated skills of maintenance team and provided internal training's as per the work requirement.
Decreased downtime, improved operational effectiveness & ensured smooth uninterrupted operations of utility / process sections .
Updated daily activities to HOD (breakdowns, scheduled work, spare parts repairs, planning) daily performance, report nonconformities & activities planned

Highlights:
Executed various planned maintenance activities such as Stringer, Laminator, Sun Simulator, El-testor, Robotic Gantry high speed production machine
Conducted preventive, predictive, corrective, Breakdown and Shutdown maintenance at Stringer, laminator, Robot high speed production machines
Implemented latest Reliability improvement. maintenance techniques such as PM, Six Sigma & FMEA executed various planned maintenance activities.
Led contractor team in minor, major shutdown of Plant like chiller, compressor.
Reduced downtime by taking Six Sigma monitored inventory, spare parts & consumables.

Asst. Manager - Maintenance: Jan 2017 to Dec 2017
Asst. Manager - Maintenance: Jan 2003 to Dec 2016
Asst. Engineer - Maintenance: Jan 2001 to Mar 2003
Company
Job Profile :
Italy made KOMAX and ECOPROGETTI stringer.
ABB Robot and Omron Robot.
Nisshinbo and 3S Laminitor

Asst. Manager - Maintenance
Jan 2003 to Dec 2016
Job Profile :
Maintained:
Japan Made CDRW, DVDRW & DVD-R lines.
Shibaura Made OCTAVA Sputters, Steag sputter (Metallizer), Oerlikon Made DVD Sprinters Maintenance.
Stage Germany Made CDR and DVDR Lines Maintenance
Monitored and improved maintenance processes and personnel performance to achieve enhanced levels of efficiency
Implemented testing, functioning, installation and commissioning of machines.
Procure the spare parts to maintain the improve the machine productivity.

Asst. Engineer - Maintenance
Jan 2001 to Mar 2003
Job Profile :
Steage Germany Made CDR Lines Maintenance.
Multimedia machinery Swish Made CD-R line

Training's & International Assignments
Blue ray disc Technology Transfer from TDK Japan in 2008
Sputtering system machines Pre Acceptance Test
Achieved Six Sigma green belt training in 2010
Received Shainin Clue Generation Tools Training
Training of PLC basis Troubleshooting

Knowledge Purview
Installation & Commissioning of PLC controlled CD/DVD DL2P, BD & Printing Automatics machines- 4M, Steag, Origin, Kitano Unaxis, Komex Stringer, Ecoprogetti Stringer.
Expertise in carrying out Fault Diagnosis and maintenance activities of PLC/SCADA
High Vacuum Sputtering system- Unaxis, Shibaura, Metallizer.
Vacuum Pre-pump turbo pumps
High voltage sputtering power supply- DC, DC pulse & RF generator power supplies of Advance Energy,
UV curing system- Xenon, Panasonic
PLC system - Mitubishi, Siemens
Invertors-Fuji, Siemens

Profile Summary
Accomplished professional with over 18 years of commendable success in Operations & Maintenance, Spare-parts Management, Cost Reduction, Liaison & Coordination, Instrumentation & Control, Erection & Commissioning.
Proficient in maintaining the commissioning activities & maintenance of machinery, implementing process enhancement and quality control techniques.
Strong Knowledge of PLC, SCADA, HMI, ROBOT, SIMATIC Manager, Profibus, Automation. Control Pannel.
Strong relationship management & communication skills with abilities in developing and networking with Vendors, Consultants, Sub-Contractors and Supervisors.
Resourceful in evolving strategies for managing the production processes by initiating modifications to minimize escalations, lowering rejection rate, realizing operational efficiencies, controlling variability, costs as well as reducing the cycle-time.
Expertise in planning and effecting selection as well as maintenance (preventive, corrective and breakdown) schedules of numerous utilities; effective in ensuring zero / minimum breakdown & their maximum availability, thereby resulting
in increased up time and equipment reliability
Expertise in implementing plans & annual turnaround with focus on optimum utilization of manpower and materials
Skilled in making process improvements and quality related activities involving resource planning, in-process inspection and co-ordination with internal departments.
A thorough professional capable of imparting training to team members so as to ensure safety and quality norms; proven skills in leading and directing personnel towards accomplishment of a common goal.
Excellent relationship management, analytical and negotiation skills with proficiency in swiftly ramping up projects in co-ordination with clients, contractors and consultants.

Future Goals

A dedicated analyst, proficient in running successful method-oriented operations & taking initiatives for business excellence targeting senior level assignments in Maintenance and Production Engineering with a reputed organization in Fully Automatic Manufacturing industry