Ref. No. : CA - 15114 - (Maintenance and Service - Mechanical – with 28.1 years in Plastic Industry)

Education

Diploma in Automobile Engg & Diploma in Mechanical Engg From University / Borad

B.T.E Mumbai 

Skill Sets

AutoCAD, MS-CIT , DIT (C-DAC,PUNE) etc.

Work Experience

Manager (Engg Dept) Maintenance
Since March 2012 
Company Profile: Leading companies in mining  in India 
Job Profile:
Preparing and executing maintenance schedules and mobilizing the resources .
Trouble shooting of the Equipment problems.
Carrying out failure analysis.
Maintaining data / records on the day to day maintenance activities to capturer reliable information.
Planning of shut down maintenance activities and minimizing the brake-down time.
Keeping track records of daily oil lubricant and spares consumed by each equipment /machinery.
To see the performance of machinery and to check whether it is working within standard norms.
Budgeting of spares and consumables.
Daily production report of each plant.
Periodic maintenance of  Extec Mobiles,power Screen /Plants,sandvik Crushers,volvo,cat,l&t Kamsto (Wheel Loaders,excavetors,ripper- Dozers,motor Graders)  
Amw & Man Trucks, Cat 735 Atd ,Air Compressors & Light Sources , Dewatering Pumps, weigh-bridges, Kirlosker, Powerica D.sets,    

Assistant- Manager (Engg Dept) Maintenance
March 2008 to Feb 2012
Company Profile: Leading companies in mining & Hospitality activities in India
Job Profile:
Managed proper utilization of man power during operation and maintenance of plant.
Maintaining data /records on day to day maintenance activities to capture reliable information.
Periodic maintenance of plant  machineries like slurry pumps, crushers ,gear boxes, vibrating screens, ball mills, hydro cyclone, pan filter, screw conveyers, vacuum pump, magnetic separator, classifier thickeners and dewatering pump, belt conveyors .
Periodic maintenance of  VOLVO, L&T,CAT.             (Wheel Loaders,excavetors,ripper- Dozers,motor Graders) Amw  Trucks , A35d Volvo Atd,ir Compressors &Light Sources, Dewatering Pumps, Weigh-bridges, Kirlosker D.sets

Site in-charge (field maintenance)
01 Aug 2007 to 25 Feb 2008 
Company Name: Fortune Mining Pvt Ltd
Company Profile: Leading companies in mining  in India. 
Job Profile:
and processing them based on technical evaluation at the same time keeping in mind customer satisfaction
Preparation of service manuals and instructions and updating these from time to AMW trucks and take care of day to day maintenance, Operation and supervision works.
Executing the duties as per mining rules and regulations.
Delegating orders to the concerned staff for smooth execution and maitainence work. 
Handling a team of 120 nos including mechanics, technicians, helpers and drivers.
Handling of workshop and tools related.
Carrying out general check-up, routine maintenance and check sheets etc.
Troubleshooting during breakdowns.
Workshop management, provide after sales service and technical support to dealers.
Maintain job cards, spare consumptions, stock cards etc.
Handling warranty claims

Junior Engineer
July 2003 to July 2007
Company Name: Bosch Chassis Systems India Limited 
Company Profile: Manufacturing Brakes 
Job Profile:
Successfully handling the overall QA/QC operations for the development of various items such as TMCs, Wheel Cylinders, And Valves & Rotors. 
Participated in developing QA/qc activities for setting up of NEW CNC Export worthy machining plant 
Monitoring process controls like Patrol Inspection, First-off inspection, setting approval, control chart.
Installed new defect arresting poka-yoke at various machines for defect prevention.
Implemented improved filing systems of documents & records for easy retrieval.
Analysis of rejection/rework & preparing corrective/preventive action plan.
Administered the planning & monitoring the inspection targets for the production of various components such as TMCS, Wheel Cylinders, VALVES, Rotors etc.
Handled the inspection of @ 60 machines in machine shop/ CNC.
Proficient in handling a team of 70 inspectors 
Proficient in handling a team of 70 inspectors 
Ensuring adherence to QA standards in updated conditions.
Inspections through check sheets started at final & stage inspection stations.
Successfully executed various quality audits such as ISO 9000, QS 9000 and TS 16949.
Machining feed backs started for New castings dies for necessary corrections to in dies to reduce number of set ups during machining.
Handling the anodizing process of all aluminium products.
Involved in organizing various training and up gradation programmes for engineers & inspectors.
Installed new defect arresting poka-yoke at various machines for defect prevention.

Extra curricular activities:
Working as CFT Leader Implemented Problem Solving ProcedureS based on Paratto & cause & effect diagram, Root cause analysis & significant cause analysis & taking actions through there of to reduce rejection & rework. As a result rejection & rework is brought down by 40 % 
Working as a TPM Leader in cell/zone & achieving best TPM Award in our cell or zone & at least one kaizen/month for each cell.

Quality Assurance Engg
July 2002 to May 2003  
Company Name: Polybond India Pvt Ltd
Company Profile: Leading companies in Hoses Manufacturing
Job Profile: 
Process planning- Process planning & process, Documentation as per ISO –9001 & QS- 9000
Preparation of Quality Document-
In process Inspection report, First-piece inspection report, Sample piece &submission, SQC chart foe shop floor, Gauge calibration shedule, Control plan (in process), daily non-conformance register, In coming inspection report, Gauge issue register, Preventive action report, Instrument History card. Preparation and main tenant all quality documents per ISO_9001 & QS-9000, Implementing of ISO-9001 & QS- 9000 related
SQC chart as per company level data, Monthly overall company rejection analysis, Monthly incoming & final rejection analysis, Monthly calibration plan V/S actual

Quality Assurance  Engg
01 Jan 2002 to 25 July 2002
Company Name: Jay Auto Parts Pvt Ltd
Company Profile: Leading companies in Brakes Parts Manufacturing  
Job Profile:  
Process Flow:
Design of process flow  from raw material  to dispatch stage,
PROCESS PLANING-
Process planning & process documentation as per IS09000:2000
Preparation of Quality documents
In process Insp. Reports.
First –piece Inspection Reports
Pre – dispatch Inspection Reports
Sample piece & submission
Daily non- Conformance Reports
SQC Charts for shop-floor
Conducting Process capabilities Study:
Conducing process capability study for all the process 
& critical Parameters of all components & taking
Corrective & preventive action to improve the cpk of
The process.
Corrective & Preventive Action:
Taking corrective action on basis of customer’s
Complaints & monitoring the same.
Corrective action on the daily non-conformance.
Conducting the meetings within operators & supervisors for improvement of in-house quality.
Preventive action on process changing parameters cpk result on the basis of customer’s complaints & daily non-conformance.
Customer Follow up:
Interacting with customer for the quality related issue & taking customer’s complaints as base for improving quality
Internal communication within organization for customer requirements.
Reporting to MD regarding day to day quality & improvement if any.
Company level data:
Keeping track of company data like-
Rejection month wise/ stage wise/ reason wise.
Brake down hours & schedule / actual.
Calibration of gauges & Instruments plane / actual.
Analyzing all the data month wise & taking corrective action if any.
SAMPLE BUILDING & SUBMISSIO
Development:
Developing new resources to meet the company targeted sales.
Implementing of IS09000:2000 System.
Vendor Development.
Customer follow up

Quality Assurance Engg
Feb 2000 to 31 Dec 2001
Company Name: G. B Rebbuer Pvt Ltd
Company Profile: Leading companies in Brakes Parts Manufacturing 
Job Profile:
In Process Inspection:
Inspection at various stages of manufacturing Like phosphate, Grinding, Rubber moulding (Compression moulding & injection moulding)
Finishing, painting etc. As per Quality plan & Work instruction. Monitoring of process   parameter
As pre-process plan.
Final Inspection:
Final inspection of finished components as per drawing, Quality plans.
Iso Activities:
Maintaining in process inspection & final inspection
Records. Worked for ISO9002 certification audi
Independently faced ISO certification audit analysis of rejection.
Other Activities:
As per schedule follow up with production to achieve on time delivery.
Attending production planning meeting to give commitment to achieve 100% Dispatch.
Dispatch of material as per schedule inspection at- sub-contractors end.

Future Goals

Seeking a challenging position in Mechanical& Automobile engineering in top
Managerial position to provide opportunities to demonstrate skill ,experience 
And to achieve success in the work assigned to me as to ensure the
Growth of the organization along with the personal intellectual development.

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