B Tech in Mechanical Engineering (from College of Engineering Trivandrum)
2006 October onwards
Working at a leading company., GHANA, WEST AFRICA. Exporters of Lumber, Plywood, Veneer & Carving products.
Major Equpment Maintenance are :
6 Boilers (Capacity of steam generation per boiler is 7 tons/hour and working pressure 21 bar)
2 Turbines ( 1.25 MW each)
2005 - 2006 worked with MERCHEM Ltd, Eloor, Udyogamandal, Cochin, Kerala. Manufactures of: Rubber chemical
Major Equipments Maintenance :
· High Pressure Autoclave· Boiler· Thermopac· Rotary Vacuum Dryers· Vacuum Pumps· Agitated Nautche Filter· Reactors· Air classifier mills· Distillation columns· Air compressor· Chiller plant· Triple Effect Evaporator Plant· Reverse Osmosis Plant· Condensers· Heat exchangers· Roots blowers· Pumps
Responsibilities
o Planning and execution of running and preventive maintenanceo Boiler, pressure vessel, electrical certification as per Factories and Boiler Acto Planning and implementation of erection works.
ISO Internal Auditor and Maintenance Auditee.
Office Administration.
Shutdown works
SANKO JOINTINGS (P) Ltd, Kochuveli, Trivandrum -695 021 (Sankar Group of Companies) Manufactures of Oil Resistant Flexoid paper
Major Equipments Maintenance :
· Heat exchangers· Dryers· Printing & Winding Section· Chemical Mixing· Circulation Pumps· Heat Distribution SystemResponsibilities· Running Maintenance· Planning & Implementation of maintenance programmes· Production Control & planning· Office Administration
GRASIM INDUSTRIES LTD, Manufactures of: 70 TPD Viscose Staple Fibre & Sodium Sulphate (bi-product) Sulphuric acid and Carbon-Di-Sulphate for Captive ConsumptionA). Sulphuric Acid Plant and CS2 PlantDCDA ( MONSANTO, USA make) 70TPD Capacity Acid Plant and 20 TPD CS2 Plant
Major equipments are:o Submerged centrifugal pump for acid circulation.
o Molten Sulphur Pumping systemo Sulphur filtering Systemo Horizontal Furnace
o Plate Heat Exchangero Sulphur-Di-Oxide Scrubbers
o Pumps connected with SO2 water unit o Economizerso Heat exchangerso Blowers
o Acid transfer pumpso Four furnaces with graphite electrodeso CS2 refinery (Capacity 24TPD)
o Sulphur Recovery Plant (Klaus Kiln)o Oil Scrubbero Cooling towers
Major Responsibilitieso Running Maintenance
o Planning and implementation of maintenance
o Programmes as per ISO 9002 specification and TPM/ WCM principles
o Preventive maintenance by through plant inspectiono Predictive maintenance by studying the condition of the equipments using various modern NDT technique
o Break down maintenanceo Annual shut down maintenanceo Planning and execution of shutdown maintenance programmes
o Fixing time frame, material selection (quality and quantity and manpower requirement by cost effective work executiono Erection and commissioning o Project implementation
o Determining and providing resources to the projecto Monitoring project within the budgeted parameters of cost, quantity and timeo Maintenance planning
o Deciding manpower requirement, cost effective utilization of time, equipments and materials.
B).Spinning Department Features
o Spinning machineo Cutting machineo After treatment sectiono Dryero Packing sectiono Heat exchangerso CS2 recoveryResponsibilities
o Running maintenanceo Preventive and predictive maintenance
o Planning and execution of shut down maintenance programmeC). Sodium Sulphate Recovery Plant Sodium Sulphate: Bi-product during cellulose regeneration FeaturesSodium Sulphate Recovery Planto Mu! lti Stage Flash Evaporator (M.S.F.E)
o Acid Absorption Crystallizer (A. A.C)o Horizontal Continuous Crystallizero Triple Effect Evaporatoro Rotary Vacuum Filters, Dryers, Thickenerso Ejectors, Rotary vacuum pump etc
Responsibilities
o Erection and commissioning of M.S.F.E & A.A.C.
o Maintenance of equipmentsD).Viscose Plant 70 TPD production of fiber Features
o Slurry presseso Xanthators & Dissolverso Grasim continuous filters
o Flash de-aeratoro Refrigeration planto Ammonia compressors
o Screw conveyors and belt conveyors
o Gearboxes, Agitators, Pumps etc.
Responsibilitieso Maintenance of heavy duty equipments
To independently look after the entire operatios of a plant
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