Ref. No. : CA - 17299 - (Maintenance and Service - Mechanical – with 25 years in Plastic Industry)

Education

Pursuing Advance Diploma in Energy Management and Audit From MSBTE

Completed Advance Diploma in Industrial Safety (ADIS)from MSBTE.

Pursuing M.B.A (Operations Management) From Indira Gandhi National University

B.E (Mechanical) From NMU, Jalgaon in 2001 With 60%

Skill Sets

IT SKILLS
Proficient with the usage of AutoCAD2006, MS Office and other Internet Applications

Operations & Maintenance, Technical Support, Quality Assurance, Equipment Handling, ost Optimization, Resource Management, Process Improvement,
Vendor Management, Team Management

SKILL SET
Maintenance,Projects & Operations
Integrated Management System(QMS,EMS,OHSAS)
Equipment Handling
Cost Optimization
Resource Management
Process Improvement
Vendor Management
Team Management
Spares Optimization

Work Experience

Maintenance Head
From Sept'20 to Till the date
Company profile- manufacturing and exporting of yarns, textiles, cotton and aluminum products.
Job profile-
Maintenance of Punching Power Presses, Lamina-tor,Toshiba,JSW Injection Moulding Machines, Utilities like Chillers, Water Softener,Thermic Fluid Heater,Cooling Towers etc.

Manager Maintenance (Maintenance Head)
Since Nov 2018 to Apr'020
Company Profile : Manufacturer of Galvanized Steel Strips .
Job Profile :
In charge of all Maintenance related activities in the Plant. Handling Maintenance of Straight Line, OTO type Wire Drawing Machines, Stranding Machines, Plant, Fine GI Plant and utilities in the Plant. Maintaining all relevant documentation of the same.

Manager IMS and Manager Maintenance
May 2016 to Nov 2018
Bharat Wire Ropes Ltd.
Company Profile : Manufacturer of steel wire ropes, slings and strands etc.
Job Profile :
IMS Co-Coordinator- (Management Representative)-
In charge for Successfully Implementation of IMS(integrated Management System)ISO 9001:2015, ISO 14001:2015, BS:OHSAS 18001:2007 in just time period of 5 Months right from the beginning. Prepared the Procedure Manuals (Quality Manuals)of all departments of the Plant.
As a compliance of IMS, Carries out Internal Audit, closing the Non conformities arises, its corrective Actions, followed by Management Review Meeting (MRM) periodically as per schedule. Updates the relevant data and maintains the same.
As a part of EHS requirement updates and maintains data of Aspect Impact Matrix, Hazard Identification and Risk Assessment(HIRA),Environment and Safety management Program of the whole Plant
As a part of Environment Health and Safety(EHS) conducts Safety Management Meeting, Mock Drills, training on First Aid and Firefighting team. Also imparts training on various aspects as compliance and for continual improvement in IMS.
Successfully completed Plant Safety Audit by third Party this year. Carried out National Safety Week.
Successfully submitted on line application for renewal of Consent to Operate required for Maharashtra Pollution Control Board(MPCB) in this year

In the new Plant set up, Handled the work of erection and commissioning of Wire Drawing and Stranding Machines
Handling Maintenance of Production Machines like Pickling Plant, Furnace lines, Wire Drawing Machines. Utilities equipment like Cooling Towers, Hot Water Generator, Boiler, Water Pumps, ETP and Air Compressors , Heat Ex-changers, Hoists, E.O.T. Cranes, Forklifts, Battery Stackers etc.
Maintaining all Machine Preventive, Breakdown Maintenance related data. Making MTTR & MTBF reports 5S, Fish-bone diagram, and conducting Why-Why analysis for critical equipment breakdown
During Project Work sending MIS reports on daily basis to update the management on status of the Project Work. Maintaining equipment logbooks, maintaining activity log sheets, inventory control sheet,
optimizing engineering spares inventory & managing cost reduction of spares by developing indigenous Supplier for the Imported Spares
Preparing engineering drawings of mechanical spares for machines, procurement of spares; preparing techno-commercial comparison of proposed budgeted machinery Spares and carrying out erection & commissioning of machines

Highlights:
Successfully handled projects erection & commissioning Projects.
Increased Productivity of Machines by increasing Line Speed, Effective Preventive Maintenance, Quality Maintenance etc.
Developed Spares for maintenance work at reduced cost without compromising Quality.
In house fabrication of all Spares for Maintenance Work through well-developed Engg. Workshop/Tool room

Manager Maintenance 
May 2011 to May 2016
Company Name: Associated Cables Pvt. Ltd
Company Profile: Manufacturer of Fire Resistant Cables, Instrumentation Cables, Thermocouple Cables 
Job Profile :
Managing the overall maintenance operations of the manufacturing facility that includes schedule maintenance of machinery used in the shop
Working as the In-charge for the smooth working of Production Machines like all types of Wire Drawing Machines, Extrude-rs .Utilities equipment like Chilling Plants, Cooling Towers, Vacuum Pumps, Blowers, Water Pumps, D.G. (320 KVA) and Air Compressors , Heat Ex-changers, Hoists, E.O.T. Cranes, Forklifts, Battery Stackers etc.
Extending support in the MTTR & MTBF improvement, 5S, Kaizen, Pokayoke, Pareto Charts, Fish-bone diagram, and conducting Why-Why analysis for critical equipment breakdown
Performing various operations like preparing & managing MIS reports, equipment logbooks, maintaining activity log sheets, inventory control sheet, responding to emergencies, breakdowns, malfunctions and other operating problems to minimize disruptions to manufacturing processes
Contributing in implementing and establishing maintenance program and maintaining detailed maintenance records in order to identify the problems with machinery and equipment
Facilitating various functions like setting, calibrating equipment, optimizing engineering spares inventory & managing cost reduction of spares
Conducting various activities like preparation of engineering drawings of mechanical spares for machines, procurement of spares & utility equipment; preparing techno-commercial comparison of proposed budgeted machinery /project along with managing erection & commissioning of machines
Formulating & monitoring maintenance budget, improving machine performance, reducing maintenance cost & improving operator safety & increasing the productivity of the same
Maintaining the documentation of ISO 9001, ISO 14001 and OSHAS 18001

Production
Daily Co-ordination with Planning Dept. regarding Work Orders.
Daily Production monitoring, achieving the target, Monitoring of Rework, Scrap generated and making action Plan on achievement of the target.
To ensure there are no Pending Work Orders and action Plan on how we can reduce it.
Monitoring departmental Quality Objectives and making action Plan to achieve the same.
Monitoring Cost of Production and Making action Plan on how it can be minimized
To monitor consumption of consumables preparation of action plan, it’s implementation and minimizing it.
To maintain discipline and ensure Safety to the Employees.
To impart trainings to the subordinates as per their skill Matrix.
To monitor and maintain and 5S Score in the Department
To work towards achieving the committed Material delivery to the Customer.
To ensure the losses in the Processes and action Plan on how we can minimize it.
Reporting to Management about Department Performance and action Plan on how we can improve it..
Monitoring Overall Equipment Effectiveness

Highlights:
Reduced downtime by 3% through measures such as Root Cause Analysis
Successfully executed plant expansion / modification / up gradation projects such as machine erection & commissioning
Recognized for increasing in-plant capability by increased production plan through effective maintenance
Increased Productivity of Machines by increasing Line Speed, Effective Preventive Maintenance, Quality Maintenance etc.
Developed Spares for maintenance work at reduced cost without compromising Quality.
In house fabrication of all Spares for Maintenance Work through well developed Engg. Workshop/Tool room
Coordinator of Statutory activities, AMC contracts.

Sr. Engineer-Maintenance
Sep 2007 to Apr 2011
Company Profile: Leading manufacturer of cables
Job Profile:
Managed a team for schedule maintenance activity & planned preventive maintenance as per norms & generated reports for monthly progress review
Performed various functions like maintaining allotted budget, conducting cost analysis, spare parts management & procurement of spares as per equipment part-list for the mechanical equipment
Prepared technical comparative for various types of material require for installed equipment
Extended support in activities like supplier management, development of parts to improve machine performance, reduction of maintenance cost & improvement in operator safety

Engineer Maintenance
Mar 2003 to Aug 2007
Company Name: RPG Cables Limited
Job Profile:
Carried out maintenance of Wire and Cable Machineries, heavy gear boxes, hydraulics & pneumatic s, utilities like water pumps, D.G. (500 KVA), reciprocating compressors (IR) Thermic fluid heater (Thermopac), Hot water generator (Aqua-therm) and so on

Engineer Maintenance
Aug 2001 to Feb 2003
Company Name: XLO India Ltd., Nasik
Company Profile:
Job Profile:
Performed the maintenance of heavy gear boxes, hydraulics, pneumatic s, utilities like water pumps, D.G. (500 KVA), reciprocating compressors (IR), and CNC Lathe & CNC Grinding Machines(Kirloskar Machines), Gear Hobbing, Broaching, Precision Boring Machine, Worm Gear cutting, shaving, Burnishing machines, Machining Centres, Thread Rolling M/Cs.

Knowledge Purview:
Experienced in handling equipment like:
Hydraulic & Pneumatic Press, CNC Machine (Kirloskar-make)
Utility equipment for manufacturing plant like Cooling Towers, Vacuum Pumps, Blowers, Water pumps, D.G. (750 KVA), Screw (Atlas Copco) and Reciprocating Compressors (IR), Heat Ex-changers, Hoists, E.O.T. Cranes
Air compressor (IR-Make) and DG set (500KVA & 125 KVA-CUMMINS-make)
Hydraulic presses, hydraulic power packs, different types of hydraulic valves, hydraulic cylinders and so on

Training Attended:
Successfully attended various training sessions like:
TPM (Total Productive Maintenance), Kaizen (continuous improvement), troubleshooting techniques, RCA and so on
CAD, CAM and CNC Programming, PLC Automation
Internal Quality Auditor
Six-Sigma

Profile Summary
A competent professional with over 18+ years of Hands On experience in Maintenance & Operations, Erection & Commissioning of Machines, Management Systems mainly in Plastic Processing -Wires and Cables Industries.Also have Operations and Maintenance knowledge of Injection and blow moulding Machines.
Expertise in implementing maintenance schedules for plant machinery, conducting periodic checks and handling technical documentation for the same, Equipment Condition Monitoring, Reliability centered Maintenance.
Proficient in managing various operations like inventory control, breakdowns in the manufacturing process, budgeting, Improving Plant Productivity, Optimize Machine Utilization,Tool Room In-charge and so on
Worked as a IMS CO-Coordinator(Management Representative) and Successfully implemented Integrated Management System ISO 9001:2015, ISO 14001:2015 and BS:OHSAS 18001:2007 in the new Plant well from the beginning within 5 Months.Well aware about 5S, Kaizen, Poka-yoke and conducting Why-Why analysis, MTTR & MTBF Analysis,OEE,KANBAN,Pareto Charts, Fishbone diagram,ERP implementation for Maintenance application.
Hands-on experience in managing equipment like Wire Drawing Machines, Extrude-rs, Calendar Machine,Electroplating Plant,Polymer Compound Mixers, Chilling Plant, Cooling Towers, Vacuum Pumps, Blowers, Water Pumps, Air Compressors, Heat Ex-changers, Hoists, E.O.T. Cranes, Forklifts and Battery Stackers, Conveyors, Water Softening Plant, Steam Generators, HVAC , Boilers,HT/LT line work,MPCB,
DISH,IBR, MSEB,Factory Act,Food Safety,all statutory and regulatory requirements related to Factory, all laws related to Environment and Safety,ISO 22000 Training etc,Blow moulding, Injection Moulding.
A result-oriented professional with strong analytical, communication, interpersonal and negotiation skills
Involvement in Machine Modifications from Maintenance view, Techno Commercial comparison during Machine/Spares Procurement up to Erection & Commissioning of these Machines
In charge of all Maint. workshop activities. In-house fabrication of most of the spares required for Maintenance & Project activities.
Thorough knowledge of Operation and Maintenance of all Plastic, Rubber Extruders.(Make-Mailleffer,Nokia,Davis Standard,Royal,Supermac, Rosendahl, Refeinhauser etc.)
Also well known of operation and Maintenance of compression moulding,and Injection Moulding process, SMAW,MIG,TIG welding,Oxy- acetylene gas cutting.Welding applications,codes, consumables and uses .
Refrigeration and Air-conditioning,HVAC.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com