Ref. No. : CA - 9962 - (Maintenance and Service - Mechanical – with 30.4 years in Plastic Industry)

Education

Post Diploma in Machine Maintenance (P.D.M.M.) From Central Institute of Plastics Engineering & Technology (CIPET) In 1999.
Diploma in Mechanical Engineering (D.M.E) From Tamil Nadu Technical Education In 1993.
Diploma in system Management (D.S.M.)

Skill Sets

Undergone training in Klockner Windsor for Maintenance.
Attended “Festo Didactic Seminar for Pneumatics."
Knowledge in Hydraulics.
Knowledge about pneumatics.

Work Experience

Manager - Production Cum Maintenance
June 2010 - Aug2011
Company Profile: Leading manufacturer of Injection and Blow Molded components, PVC Electrical fittings, PP, HDPE Bottles and Caps in Oman.
Job Profile:
OPERATIONS:
Overseeing production related tasks including planning, procurement & related activities for achieving the planned periodic schedules.
Reviewing the operational practices; identifying the areas of bottlenecks / quality failures and working out system and process changes for qualitative improvement.
Formulating & implementing strategies for purchase of materials in consideration with requirements.
Ensuring the safety, regulatory and environmental compliance.
Analyzing various processes / applications and recommending modifications & equipment calibrations to enhance operational efficiency.
Devising systems and process changes for qualitative improvements in productivity & reducing rejection rate.
Conceptualizing & implementing strict measures in operating various procedures to optimize resource as well as capacity utilization.
Planning out the detailed engineering activities and finalizing requirements.
PEOPLE MANAGEMENT:
Leading & monitoring the performance of the people to ensure efficiency in operations and meeting of individual & group targets.
Identifying and implementing strategies for building effectiveness by promoting a spirit of cooperation between team members.
Recognizing areas of improvements and organizing training programs for the same.
Overseeing the Post Moulding Impulse Magnetizing Process and driving quality improvement initiatives.
Assisting the process improvement team to reducing the rejection cost.
Conducting a follow-up of the man, machine and material for maximum utilization
Directing the direct and indirect employees on the shop floor.
Handling the routine controls on the process and communicating the areas of concern.
MACHINE HANDLING:
Injection Molding Machines-SM-Series, Ferromatic Milacron, Windsor SP-Series. Capacity - Tonnage upto-350T.
Blow Molding Machines-Make- Automa Italy capacity from 1 Liter to 15 Ltrs.
Make-CMP-Capacity upto-5 Liters, Funky Machine-Capacity 1Lit and Printing Machinery

Manager – Maintenance
July 2007 - June 2010.
Company Profile: Manufacturer of injection molded parts for automotive, industrial & manufacturer of fabricated foam parts for protective Packaging product.
Job Profile:
Gained experience in managing maintenance operations, ensuring compliances of international Quality standard.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, maintenance cost and energy consumption.
Resourceful techniques for maximum utilization of machinery.
Effective communicator with assertive and analytical approach to problem solving.
Supervising maintenance operations for the machines Range from 300 T to1450.
Handling all activities pertaining to erection, commissioning of injection molding Machines, trouble shooting complaints for Hydraulic, Mechanical, Electrical etc.
Having experience in trouble shooting of various kinds of robots used in injection molding machine.
Having experience in trouble shooting of all kinds of injection molding machines, extruder machine, reaction injection molding machines.
My Roll:
Attending breakdown of all machines carry out preventive maintenance programs for all plant machinery and equipments.
Recommend plans to automatic or improve methods to upgrade existing equipments.
Initiate actions to prevent downtime and verify the corrective action.
To document all maintenance records for tracking purposes, Implementation of good house keeping procedures.
MACHINE HANDLED:
Capacity of Machinery MIN-350 (T) TO 2200 (T)
L&T Demag (Tonnage from 500 to 650), UBE (Tonnage from 650 to1300),
ITALTECH (Tonnage from 750 to1200), WINDSOR (Tonnage from 600 to850),
HAITIAN (J SERIES Tonnage from 320 to 800) & BATTENFELD-(Tonnage1250)
CUSTOMERS:
Samsung, Whirlpool, Sara Lee, Hindustan Lever, Ashok Leyland, ETA, NCR.

Assistant Manager - Process
July 2003 - May 2007
Precise Automotive Pte Ltd, Singapore
Company Profile: Leading Manufacturer of Plastics Injection Molding Components and P.U, PVC Leather Encapsulation Soles Joint Venture with Mnndial, Italy
Job Profile:
Trouble Shooting of injection molding Machines and Servicing of moulds,
To serve corrective and preventive actions.
Efficient utilization of resources.
Conduct trials for new Machines, New moulds and new raw material.
To set process parameter and monitor.
Independently attending and resolving machine breakdowns
Improving process efficiencies, upkeep of all process related equipment.
Routing controls on the process and communicate areas needing improvement.
Responding immediately and appropriately to any incidents, safety, accidents etc.
Taking own initiative to improve safety, quality On-job training to personnel.
Analysis of Raw Materials, Packing Materials and Finished Goods.
Effective house keeping and discipline in respective shop floor area
Achieve the Manufacturing targets with optimum utilization of the resources.
Major role in implementation and documentation & Auditing of ISO 9001:2000
Drive superior performance through workmen.

Senior Engineer
Oct 1994 - July 2003
Vora Packaging Pvt Ltd., Tarapur Unit
Company Profile: Leading Manufacture of foam sheets with gas injection Technology made up of LDPE & PP caps and special Manufacturer of flexible tubes made up of LDPE.
Job Profile:
Maintenance & Servicing of gear boxes, housing & industrial heaters Circuits.
Installation & Commissioning of plant machineries.
Proper utilization of machines and man power.
Preliminary maintenance & servicing of DG sets.
Process Troubleshooting and online quality control.
Rectifying Hydraulic & Pneumatic system in the machines.
Maintenance & Handling of Tool Room and Service Equipments.
Planning & Execution of work and employing management charts and functioning to increase the factory efficiency.
Knowledge of ISO system which includes preparation of Test reports and maintaining history cards.
To minimize the breakdown of the machines and reporting to superiors & taking necessary actions in critical situations.
Responsibility for the utility Equipments and pipe line fittings.
Maintenance also involved EOT- cranes, chain hoists, linkage and servicing valves like flow control valve, pressure control valve, and directional control valve.
MACHINES HANDLED:
Extruder machines, Injection Molding Machines (Windsor, LT-Demag, Super Master- Tonnage from150 to 800 tons), Press Machines, Reprocess machines and printing Machinery

Future Goals

To effectively contribute my efforts towards the goals of the organization. To perform the given task in a better way than others within the given time span.

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