• Gender: Male
• Age: 52
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 28.9 Year(s)

Education

MBA in Operation Management from School of Management Studies, IGNOU, New Delhi in
2000.
Post Graduate in Plastic Processing Tech. – 1st Division from CIPET in 1995.
Graduate of Science (Chemistry Hons.) - 1st Division from Jyotivihar University, Orissa in 1993.

Skill Sets

Production

Work Experience

Production Manager
Since June 2006.
The company is one of the leading supplier of Weather Strips of Automobile OEM like MARUTI, TOYOTA, HONDA, TELCO, MAHINDRA & MAHINDRA,GMI and FORD.
Job Profile:
Looking after Production & Quality, ensuring timely dispatch with maintaining ZERO PPM by using different tools like CONTROL PLAN, WORK INSTRUCTION, 5 PC FLOW, 5S, OPERATOR TRAINING & SKILL EVALUATION, KAIZEN, POKAYOKE, 8 D, SPC, PREVENTIVE MAINTENANCE, FMEA & APQP for NEW DEVELOPMENT.

Manager Production
From December 2002 to December 2006
Company Name: Sunehari Exports Ltd.
Job Profile
Responsible for timely supply of given schedule with ZERO PPM .
Maintaining all Moulding machines, Moulds, Utility and other accessories.
Managing all manpower and new recruitments.
Improvements activities like increasing productivity through Kaizen, Suggestions schemes, Quality Circles and Poka-yoke.
Machine handled : CNC – L & T Injection moulding machines -upto 250T .
CNC – L & T Injection moulding machines -upto 150T .
Polymer processed : PMMA, PC, PP, POM,, HDPE, LDPE, LLDPE, HIPS.

Designation: Senior Engineer
From December 2000 to June 2002
Company: Motherson Automotive Technology & Engineering Ltd.
Job Profile
To take Trials of Auto Components Moulds, Optimize the process to get best output, find the root cause ( Ishikawa & 8D) of the faults of the components and to eliminate through various troubleshooting methods.
Improve productivity through KAIZEN, OPTIMISATION, TRAININGS / SKILL UPGRADATION, MORNING MEETING, fixing KRA and monitoring PROCESS INDICATOR.
Improve product quality through Process Systems like CONTROL PLAN , SOP,FINAL INSPECTION, QUALITY CIRCLES, 8D, SPC, SUPPLIER UPGRADATION, CALIBRATION, VALIDATION .
Machine handled : CNC – L & T Injection moulding machines -upto 250T .
CNC – L & T Injection moulding machines -upto 150T .
Polymer processed : Nylon6-6, GF Nylon, Poly Acetal, PMMA, PC, PP, POM, PPTF, HDPE, LDPE, LLDPE, HIPS, PVC, ABS+PC, PBT+PC.

Designation : Senior Engineer
From September 1997 to December 2000
Company : Luxor Parker
Job Profile
Looking after injection moulding section independently. To plan and schedule the machines to achieve target in time. Minimize rejection and optimize productivity in concern area, ensuring quality. Minimize inventory on shop floor by keeping calculated materials & ensuring timely despatch. Minimize possible machine breakdown and proactive towards preventive maintenance. Provide training to machine operators. Generate all production - related data.
Machine handled : Windsor Injection moulding machines -upto 180T .
Polymer processed : Poly Acetal, PMMA, PP, HDPE, LDPE, LLDPE, HIPS, GPPS.


Designation : Engineer
From August 1995 to September 1997
Company : Poly Plastics
Job Profile
To optimize productivity through reducing down hrs in the machine by troubleshooting, minimize B/D hrs & mould change time, minimize rejection through defect analysis.
Studying the trend of down hrs, rejection, mould performance by generating respective data.
Machine handled : Windsor Injection moulding machines -upto 400 T .
Polymer processed : Poly Acetal, PMMA, PP, HDPE, GF Nylon, MFPP, PPTF, PA-66, ABS.

Future Goals

Having eleven years experience in processing of Injection Moulding Plastic Automotive Components & Stationary items. My objective is to be pioneer in the field of manufacturing of AUTOMOTIVE components which includes optimization of Productivity, process & quality Systems, Development of new products .