• Gender: Male
• Age: 44
• Designation: Manager Manufacturing
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Up
• Work Experience: 21.7 Year(s)

Education

Post Graduate Diploma in Plastic Processing and Testing (PGD-PPT) from CIPET Lucknow in Jan-2004.

Skill Sets

17 Years plus strong experience in the field of Injection Molding including 11 plus years in automotive with Paint shop and Assembly. Having good exposure in Ultrasonic welding of Door Trim and Instrument Panel, Heat stacking in Door Panel, and Vibration Welding of Glove Box, Instrument Panel and Hard Trims. Wrapping for arm rest with hot press lamination, Gluing & pressing for cladding.
New product development, Process design and development, PFD, PFMEA and Control Plan preparation and reviews. Development of WIP trollies and robot grippers.
Have experience of four Green field projects in current organization for GM, FORD and FCA & MG respectively

Work Experience

Manager Manufacturing (Moulding and Assembly including)
From Mar-2012 till date.
company profile- leading global automotive supplier, focusing on interior, exterior, seating, cockpit electronics, and passive safety,

Job profile-
Process design, Process Optimization.
New Product development.
New Moulds Trial and Process Stabilization.
Leading VSM projects.
Production planning for Mould shop.
Cycle Time, Changeover time and Wastes Reduction projects.
Daily, Weekly and Monthly MIS Reporting to Management about production matrices and corrective and preventive action for the same through proper root cause analysis if targets are not met.
Making PFD, FMEA and Control Plan for production process with CFT.
Improvement activities to improve efficiency and utilization improvement and rejection reduction through continual improvement.
8 D preparation for any customer complaint and internal critical issues.
Monthly operational review report preparation with root cause and action plan if target is not met.
Leading continual improvements projects through small group activities.
Do the bench-marking with other plants of Tool Changeover and Cycle time.

Machines Exposed:
Engel, L&T, Sumitomo, Netstall, Meikki, Ferromatic Milacron, JSW, CLF, Toshiba, Haitian both electricals & hydraulics from 40T to 2500T. In addition

Designation : Sr. Engineer
Company profile- largest plastic bumper and dashboard manufacturer company.
Period : April - 2010 To March-2012
Location : Manesar, (Gurgaon)

Falcon Technologies International
Designation : Engineer
Period : May- 2007 To March-2010
Location : Uae

Moser Baer India Ltd.
Designation : Jr. Engineer
Period : Feb - 2005 To April-2007.
Customer : Sony, Mkm, Ricoh, Tdk, Etc.

Polytech Millennium I Pvt. Ltd.
Designation : Production Engineer
Period : Aug-2003 To Jan-2005(including 6 Months Training)

TRAINING AND CERTIFICATE:
Attended One Week Training on Management Development Program (MDP) in present company.
Gone through 6 months weekend training on iSAIL(Science and arts of inspirational leadership) in current organization.
Certified Internal Auditor for IATF, EHS and OH&S by Omnex.
Attended 5 days training program on PPAP, APQP and problem-solving training organized Ford from Omnex.
Attended Two days training program on Maruti Production System in Maruti Suzuki.
Attended three days Leadership Development Program in current Organization.
Attended two days seminar on Scientific Processing of Injection Moulding.
Six Sigma Black Belt trained from ASQ.