Ref. No. : CA - 27307 - (Production - Extrusion - Woven Sack – with 24.9 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From S. V. Government Polytechnic Bhopal, M. P, in 1991 with 60%


Skill Sets

ISO 9000 & TQM Diploma Certification From All India Institute of Management & Technology Chennai.

Work Experience

GM Production & Projects
Since April 2018
Company Profile : We are in Container manufacturing, Porta cabin, Puff sandwich panel supplier with Prefab contractors.
Job Profile :
Planning for whole month precisely because all shipment dates are fix. (L/D Clouse).
Looking after production as per planned schedule.
Despatch as per schedule.
Manpower management (Total Labour-Intensive Job).
Handle day to day problems in production as well as in Projects. Visit site for survey as well as meeting with cliants.

Head Production
2014 to 2018
Job Profile :
Review Continuous monitoring and evaluation of the processes according to the given procedure in the checklist. Job instruction sheet, drawing, ensuring & providing safe working environment.
Review Doing inspection of all manufacturing stages & controlling the non-conformity
Review Regular production planning with all concern contractors & its close monitoring to achieve the targets.
Follow up with all concern dept i.e. Q.C, Design, Purchase, Maintenance, Stores, Planning, Machine Shop Area to get the work done smoothly.
Review Maintaining the house keeping in shop floor.
Review Preparation of daily production reports and job cards.
Review Arranging, maintaining and prepare records of material from store.
Review Utilization of manpower accurately.
Review Perform Visual Inspection on completed welds for the occurrence of Porosity, Cracks, Undercut and Spatters.
Review Checking of DFT of paint applied on the job.
Review Ensuring proper & as per specification painting on the given job.
Review Awareness of productivity, quality improvement of safety awareness to contractor and workers.
Review Stage wise monitoring of work as per drawings and specifications.
Review of BOM & PR.
Review of production reports.
Review hourly production and Quality check of product.
Examine the need of training to workers & Train & educate welders to improve their Performance & skills.
Experience in Frame cad & Scott Dell cnc machine for rolling of " C " section & " U " for our pre fab structure of Light Gauge Steel Fabrication, of G. I. Sheet.

Skills
Diploma in Mechanical Engineering
Industry experience of 23 years’ maximum working on a manufacturing shop floor
Computer literate
Project Engineering skills like interpretation of drawings, specifications, data sheets, etc.
Able to meet the deadlines and deliver results
Able to guide the teams in effectively planning their activities
Fully conversant with evaluation process for the selection and approval of the contractors and agencies
Knowledge of safe practices at work
ISO System Conduct & handle Audits.
Excellent communication skill.
Able to handle 3rd party Inspections.
Handled Projects at different locations. (Project Head / Co coordinator)

Chief Production Controller
2010 to 2014
Company Name : LL Equipment & Machine
Job Profile :
Total Project Handling from Planning up to Installation.
Day to day review of Production co ordination with Sales Team & feed back with Clients.
Day to day man power planning & Production planning.
Quality Training & Motivation to staff in post lunch session.
R&D & design development meetings with design staff & reporting to M.D. daily basis.
3rd. Party Inspection handling & system management.
Recruiting process & Interview for the right candidate appointment

Manager QA
2008 to 2010.
Company Name : Phoenix foils pvt. Ltd
Company Profile : Stainless Steel cold rolling mill manufacturer of ss foils up to 0.05mm thickness from HR Black steel. Raw material for pipe manufacturer & Exporter globally.
Job Profile :
Planning manpower Supporting the department's daily, weekly, monthly Kip’s by the performance of planned work. Maintaining high quality standards; following position specific checklist and accepted "best practices." Ensuring compliance with quality assurance measures that monitors the consistency and quality of services provided to specialized equipment and instruments. Executing cost saving and energy saving techniques/ measures and modifications the system to achieve substantial reduction in O & M expenditures and work within the budget; organising and achieving target.
Producing best quality Steel Strip; handling overall production activities.
Preparing documentation for I.S.O.
Analysing S.Q.C. & S.P.C. chart & acting accordingly.
Taking corrective & preventive action of product nonconformities.
Troubleshooting of process-based production machinery.
Following up with materials, involving in development items & overall production activities.
Handling of Lab activities.
Well versed with Testing Equipment & Measuring Instruments like PMI Tester, Hardness Tester, and Tensile Tester.
Total Quality Management & Quality Assurance Planning.
Training taken of ISO 2008 for 2 days as an auditor.
Train new people the importance of Quality & Power of system through traceability & how can we target zero rejection in a targeted time.
Total Responsibility of QC & QA dept. With online checking over machine & control of that place to avoid rejection & stop that point only same training to subordinates also. Testing Equipments like PMI Testers, Hardness Tester Micro, AGC, Universal Testing Machines, Profile Projectors.
Cold Rolling Mills,HR Slitter, Annealing & Pickling Lines, Slitting Lines, BA Lines, Extruder Machines & SPM.
Planning manpower Supporting the department's daily, weekly, monthly Kip’s by the performance of planned work. Maintaining high quality standards; following position specific checklist and accepted "best practices." Ensuring compliance with quality assurance measures that monitors the consistency and quality of services provided to specialized equipment and instruments. Executing cost saving and energy saving techniques/ measures and modifications the system to achieve substantial reduction in O & M expenditures and work within the budget; organising and achieving target.
Producing best quality Steel Strip; handling overall production activities.
oPreparing documentation for I.S.O.
oAnalysing S.Q.C. & S.P.C. chart & acting accordingly.
Taking corrective & preventive action of product nonconformities.
Troubleshooting of process-based production machinery.
Following up with materials, involving in development items & overall production activities.
Handling of Lab activities.
Well versed with Testing Equipment & Measuring Instruments like PMI Tester, Hardness Tester, and Tensile Tester.
Total Quality Management & Quality Assurance Planning.
Training taken of ISO 2008 for 2 days as an auditor.
Train new people the importance of Quality & Power of system through traceability & how can we target zero rejection in a targeted time.
Total Responsibility of QC & QA dept. With online checking over machine & control of that place to avoid rejection & stop that point only same training to subordinates also. Testing Equipments like PMI Testers, Hardness Tester Micro, AGC, Universal Testing Machines, Profile Projectors.
Cold Rolling Mills,HR Slitter, Annealing & Pickling Lines, Slitting Lines, BA Lines, Extruder Machines & SPM.
Reporting to M.D. on daily basis through Mail.
I have represented Phoenix Foils Pvt Ltd. In a Global Exhibition at Germany.

In charge Tool Room & maintenance of Moulds of Pen, Sharpeners.
2000 to 2008.
Company Name : Hindustan Pencils Ltd.
Company Profile : Manufacturer of Wood pencils, Sharpeners, Erasers, Poster colour, Extruded pen & Moulded pens with different product of stationery items.
Job Profile :
We had 30 Injection Moulding Machines with 5 Extruders. Maintenance of moulds & design new moulds.
Maintenance of SPM machines off assembly section.
Inspection Tools & Dies which are inward & select or reject as per Dimensions given.
Handle Tool Room Dept & Design Dept.
Handle Profile Projector & different types of measuring instruments.
Day to day reporting of Department to General manager.
Machine manufacturing department handling at Thane for 6 months.

Production In charge for FIBC bags. Flexible Intermediate Bulk Containers).
1993 to 2000.
Company Name : Union Quality Plastics Lt.
Job Profile :
Handle & Manage manpower on daily basis.
Achieve Targeted production because it was a conversion unit of Bulk Bag Tech Austria.
Day to day planning of Production of Sacks & tarpaulin for export to UNICEF worldwide.
3Rd party inspection Handling from different organizations.
Maintain & Testing of Bags & Tapes manufacture from extruder.
Handle legal procedure of export & bonded stores with co ordination with Excise dept.

Summary
Seeking senior assignments in Production Head/ Manager Production / Quality.
Over 28 years of experience in Production Planning & Control. Functional expertise in managing overall production operations with key focus on bottom line profitability by ensuring optimal utilisation of resources. Deft in managing a number of factors associated with production and overseeing everything from QA and regulatory compliance to the regular standards and norms. Having knowledge of maintenance of conventional machine tools as well as special purpose machines. An out-of-the-box thinker with a flair for charting out strategies and contributing towards enhancing business volumes & growth and achieving revenue and profitability norms. An effective communicator & team leader combined with flexible & detail oriented with ability to interact effectively

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