Ref. No. : CA - 25999 - (Production - Extrusion - Woven Sack – with 32.8 years in Plastic Industry)

Education

B.E From Mohammed Sathak College of Engg, Madurai Kamaraj in 1990 with 72%


Skill Sets

Managing production facilities of a factory
Process and quality control

Work Experience

Production Manager
Since 2017 
Company Profile: Leading manufacturer of PP woven sacks.
Job Profile:
Managing entire production operations start from Extrusion to Baling press (Warehouse Delivery)

Production Manager 
May 2003 to Oct 2016
Company Profile: Leading Manufacturer of woven sacks, manufacturing PP wovensacks, fabric, valve bags, LDPE films etc
Job Profile:
Designing development & construction of woven fabric and bags
Planning & keeping up the schedules in production,
maintenance, quality, raw material and final products delivery
Process and technical problem solving for corrective & preventive actions for all operations involved to make final bag
Complete monitoring the operational Activities including the central parts stores, finished
goods store for its safety stock and planning for procurement.
Advising sales & marketing team for the pricing and Technical data for the products modification on customer requirement and satisfactions.
Meeting with customers for their feedback and further developments & rectifications
Selection and procurement of plant and machinery & spare parts
Manpower recruitment from various nationalities
General administration for employees, building and Assets

Production Manager 
Nov 1998 to Apr 2003 
Company Name : Poly Pac Industries
Job Profile :
Extended in all functions of factory start from receiving Raw material to delivery of goods.

Attainments
Loom production was targeted with introduction of wider tapes.
Leno looms installed to make vegetable bags
Cargo bags (two dimensional but big in size) were taken in mass production

Production In Charge
Nov 1993 To Oct 1998 
Company Name : Al-tawfiq Factory

Shift Engineer
Nov 1991 to Oct 1993
Company Name : Aksa Poly Bags

Engineer Trainee 
1 Year
Company Name : Peacock Polymers 

Core Competencies
Manufacturing
Planning Budgets – One of the committee members in planning production budget
Minimizing performance bottlenecks – Preparing monthly KPI reports to share holders
Directing the development of key procurement strategies/contingency plans
Appraising the prevalent production systems/ processes, identifying loopholes if any
Conversion and loading programme to maintain consistent loom output on daily basis.

Plant operation/Project Management
Maintaining projects with respect to budgeted cost, demand forecasts, time over-runs to ensure timely completion of work orders. Setting up and managing entire plant operations with a view to achieve business objectives and ensure top line and bottom
line profitability.
Formulating corporate goals with short term/long term budgets 
Implementing streamlined operations with technical & engineering, reviewing the capacity planning with available work force, raw materials planning and forecasted planning in multiple sections as per sales order and delivery status.
Ensuring safety stock of spare parts available for preventive and corrective maintenance
Waste control management and inventory WIP control systems, Fixing the target and improving the efficiency of process

Marketing
Preparing costing sheet in co-ordination with Finance department, costing sheet consist material break up and time required to complete 100 bags in each section of process.

Quality Assurance/process Enhancement
Establishing ISO 9001 – 2008 & safety standards,
implementing stringent quality control systems for incoming materials to enhance quality of the products and reduce rejection rate

Man Management
Directing, leading and motivating workforce, impairing continuous on job training for accomplishing greater operational effectiveness /efficiency
Working on succession planning of work force, shift management activities, appraising the member’s performance and providing feedback.

Highlights
Experience in large scale PP/HDPE woven sacks & valve bags manufacturing industries in GCC countries & India and possess rich overseas experience in Saudi Arabia, Dubai, Yemen and Egypt.
Have positioned in top management to manage and lead the complete operational activities like Production, Maintenance, Quality control, product development and commercial activities for the complete life cycle of the produt.
Proficiency in Managing operations of various equipment's for reducing downtime and enhancing operational effectiveness of equipment's and extensive hands on experience in all kind of related equipment's & machinery for its better utilization with higher efficiency and maintenance of Technically advanced machinery from Starlinger CO, BSW, Bothevan, Lohia ,GCL, Armstrong, New long etc.
An enterprise leader with strong management & interpersonal skills and team ability, excellent analytical, planning, scheduling, problem solving & organization skills. Proficient in managing technically advanced cost efficient, state of art techno-commercial operation system.
Handled the entire factory operations with recruiting, managing large workforce around 500 employees from various nationalities.
Made frequent official business visits to Turkey, Oman, Iran, Bangladesh, Ethiopia, Sudan,Philippines, Yemen, U.A.E and Egypt.
Ability to handle and lead the plastic packaging industry for its techno commercial operations, manpower utilization, Business development & implementing new projects withmulti skilled teams.
Proficient in the applications of Oracle ERP system to support day to day operations

Future Goals

Top level managerial assignments in Manufacturing of PP/HDPE Woven sacks & valve bags, Techno-commercial operations with an Organization of Repute

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