• Gender: Male
• Age: 60
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  550000 /Annum
• Expected Gross Salary: INR  650000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 35.5 Year(s)

Education

Diploma in Mechanical Engineering from Government Polytechnic, Durg in 1988 (Passed with 61.8).

Computer Knoweldge
MS Office, FoxPro, C, C++, SAD, Multimedia, Auto CAD 2004.
SAP PP Module (Functional User)

Skill Sets

Production Operations, Maintenance, Materials Management, and Quality Assurance in the Polymer Extrusion process industry.

Work Experience

Deputy General Manager
Since Aug. 2009
Kanpur Plastipack Ltd. U.P. AN ISO-9000 HDPE/PP Woven Sacks Industry
Overall responsible for planning & managing production through 03 Extruder plants, 95 Circular Looms and 02 Lamination plants with a team of 300+ personnel.
Led & guided the team in monitoring unit operations for the Extrusion Tape Plant/Looms, for the production of F.I.B.C., Suger, Fertilizer and Cement bags.
Accountable for inventory control and operational programming of extrusion/Loom etc.
Contributed significantly in cost reduction projects in the unit.
Gained invaluable experience of handling HDPE, PP, and Masterbatches & Additives.
Organised various training sessions for the team to enhance their performance.
Ensured maintenance of clean & green work ambience for hygiene and aesthetic appeals.
Propagated Quality Circle movement and developed quality culture in the work force to achieve quality leadership in the industry.
Led & guided the team in ensuring compliance to all Safety norms to minimize/achieve zero accidents through appropriate fire protection system & safety equipments.
Handled management of facilities/infrastructure to ensure cost effective workability.
Drawn up plan for reducing rejection and enhancing yield by effective utilization of manpower and taking preventive measures for frequent breakdown of machines.

Production Manager
From Aug 2008 – July 2009
Bulk Pack Exports Ltd., Indore (AN ISO-9000 HDPE/PP Woven Sacks 100% Export Oriented Company)
Overall responsible for planning & managing production through 02 Extruder plants, 40 Circular Looms, 10 Needle Looms, Twisting m/c etc. with a team of 100+ personnel.
Led & guided the team in monitoring unit operations for the Extrusion Tape Plant/Looms, for the production of F.I.B.C. Jumbo & small bags.
Accountable for inventory control and operational programming of extrusion/Loom etc.
Drawn up plan for manufacturing of Export oriented Quality products.
Contributed significantly in cost reduction projects in the unit.
Gained invaluable experience of handling HDPE, PP, and Masterbatches & Additives.Organised various training sessions for the team to enhance their performance.
Ensured maintenance of clean & green work ambience for hygiene and aesthetic appeals.
Propagated Quality Circle movement and developed quality culture in the work force to achieve quality leadership in the industry.
Led & guided the team in ensuring compliance to all Safety norms to minimize/achieve zero accidents through appropriate fire protection system & safety equipments.
Handled management of facilities/infrastructure to ensure cost effective workability.
Drawn up plan for reducing rejection and enhancing yield by effective utilization of manpower and taking preventive measures for frequent breakdown of machines.

Production Manager-Foam Sheet
From Jan 2007 to Feb 2008
Biopac India Corporation Ltd., Silvassa
Extrusion (Polystyrene Products)(A SAP implemented company. Manufacturing Polystyrene Disposable kitchenware products. 80% EOU with a turnover of Rs.30 Crores, Total employees of company above 200).
Assumed responsibility for monitoring LPG gas loading/unloading, ensuring proper utilization of all Safety systems.
Effectively managed the production of Disposable dinnerware, Building insulation sheets with GPPS (General Purpose Polystyrene), HIPS, MB, additives material.
Proposed and got implemented cost saving measures & modifications to achieve substantial reduction of man days, production cost & raw materials.
Developed Vendors and negotiated with them to supply the best qualitative products on most competitive prices.

Plant Manager.
Sept 2005 to Dec 2006
Pratibha Packaging & Poly P Ltd., Nashik
(A ISI certified company manufacturer of HDPE/PP woven sacks & tarpaulins, having 01 Tape plant, 24 circular loom & 02 Lamination plant), Turnover above 20 crore.
Shouldered the responsibility of managing unit operations for the Extrusion Tape Plant, Loom & Lamination Plant manufacturing HDPE/PP woven sacks products.
Played pivotal role in erection of 4.2-meter wide lamination plant.
Guided & mentored the team in completing Production targets of LLDPE liner through Blown – Film Plant.
Reviewing existing systems & procedures and designed internal controls/quality audit checks for various operational areas for achieving higher operational efficiency, resource rationalization and cost reduction.
Meticulously implemented safety/environment systems/procedures with periodic reviews.

Incharge Lamination.
May 2004 to Aug 2005
Senior Engineer
May 1998 - Mar 2004
Bajaj Plastics Ltd., Nagpur
Company Profile
(An ISO 9001-2000 certified company, one of the largest consumer product manufacturers of HDPE/PP woven sacks & tarpaulins in India. A large EOU, with a global standing in terms of product quality), Turnover above 150 crore. Capacity: 08 Extruder tape plants, 200 Circular looms, 04 Lamination plants, Tuber m/cs, Recycling plants Etc.
Donned the responsibility of handling F.I.B.C. QUALITY PRODUCTS.
Meticulously handled Operation & Maintenance of Extruder tape plants, Woven Circular Looms, Lamination Plants, Tuber m/c, Auto/manual cutting m/c’s, Rewinding m/c’s & Rolls packaging for export, and Tarpaulin section.
Geared the activities for managing Production of tape, PE Tarpaulins, FIBC/Bulk bags, Sacks/fabrics, Wide width laminated rolls, Container liners & Industrial fabrics etc.
Closely monitored the Lamination of “Multi Variety” for Local & Export oriented fabrics and Tarpaulins in mass quantity with max. width of 03 meters.
Distinction of carrying out modifications & erection of tandem lamination plant by changing its width “from 760 mm to 1100 mm”.
Established plan for timely execution of critical maintenance activities in the plant i.e. die, screw, barrel cleaning and reassembling in lamination plant.

Incharge Lamination.
Feb 1996 to Apr 1998
Shift In-charge
Feb 1989 - Jun 1996
Superpack, Bajaj Gram, Sausar, Chhindwara
Responsible for managing operations and maintenance of looms, plants & relative m/c’s.
Drove initiative for controlling production of Wide width laminated rolls, Industrial fabrics, paper lamination, Sacks/ fabrics by using HDPE, PP, LDPE, LLDPE, MB & additives.
Accountable for production of Master Batches with base materials: LLDPE/LDPE, Caco3, Tio2, Wax, UV and additives.
Introduced new systems/processes with modification in lamination plant by making changes in its tension rolls & unwinder units.
Initiated the turnaround efforts for Erection of “Circular looms” and “Tuber machine”.
Introduced the concept of WOW (War on Waste) and Quality Circle.
Developed plan for ensuring compliance to all HSE activities and practices.

Future Goals

Seeking assignments in Operations, Maintenance, Quality Assurance (Extrusion Tape Plant /Woven Circular Loom /PS-Foam sheet Extrusion Plant) with a reputed organization.