Ref. No. : CA - 26758 - (Maintenance and Service - Dies & Tools – with 16 years in Plastic Industry)

Education

B.Tech From AITS, JNTU in 2007 with 58%

PGTD From CITD, CITD in 2009 with 68%

Skill Sets

Experience in Injection Mould Maintenance, Mould Commissioning, Production Planning, Injection Moulding machines & Auxiliary Equipment's Maintenance Design of Injection mould, ISO /QMS Documentation, Vendor Sourcing/Development, Product design/ development & Reverse Engineering.
I have in depth experience in the start up of new plants like Tool rooms & Injection moulding Shops
Hands of Experience in design on various Micro irrigation Components, Plastic Barrels ,Water Tanks ,Packing Products , Pipe Fitting Components , Reverse Engineering in product design, development & Engineering Spares
Knowledge of various engineering standards and in design, development new products in conformance to pre-defined technical specifications
In-depth experience in documentation, implementation & control of various quality standards for enhanced operational efficiency
Well versed with various core tools namely PPAP, CAPA, SPC, QMS, EMS, RFQ, etc.
Skilled in handling project operations entail

Work Experience

Plant Manager
Since Aug 2014
Company Profile: Leading manufacturer of Pipes, Fittings, Tanks and Irrigation products.
Job Profile:
Achieve the production targets & Operational efficiencies based on Planning schedule
Coordinating with internal Program & Planning team on Customer Requirements
Preparation of Production Plan as per the sales orders & Making the plans on the material, Machine, Manpower, Tools & Jigs & Fixtures
Preparation Mould Loading plans with optimum downtimes
Minimizing the Bottlenecks for achieving the high productivity with lowest cost and Wastage
Ensuring the On Time Delivery of the Products to Customer(OTD Monitoring)
Monitoring & Preparation of the weekly Production, Yield, Scrap & Downtime and sharing with Top Management
Monitoring the stocks, Daily Production reports, Process Reports & Online Inspection Reports
Commissioning of the New Moulds & Setting the parameters for optimum cycle times
Installation & Commissioning of the machines & Auxiliary Equipments
Development of the new products & Design as per customer requirements /Standards(SABS/ISO)
Coordinating with all interested parties like SABS,BOBS etc...
Design and Development of New Moulds as per company requirement & Technical Assistance
Planning & Design of the new Plant Layouts
Maintaining the all Injection Moulds as per the Production Plan & Clearing the all the maintenance request from the production Dept
Preparation of the Assembly & Packing plan as per the Customer Requirement ,Monitoring the production Output & Quality of the Packing
Making the Special packaging methods for safety of the Products to exports with less delivery cost
Maintain & Monitoring the Preventive Maintains of the all Machine & Equipments
Vendor development ,Negotiations , Selecting of the material, Ordering & Purchase of the Material
Coordinating with the maintenance team and service Engineer/ Providers for good service & Less downtime
Ensuring the availability of Instruments , Tools, Jigs & Fixtures required for all stages of manufacturing Process
Making the CAR, CAPA Internal & External Customer complaints
Testing of the products and dealing with SABS authorities for the time to time inspection and Certification
Maintaining the Quality Management Systems (QMS) as per the SPC & GPC from the SABS
Ensuring the products are producing the as per the standards(SABS) and maintaining the SPC & GPC Requirements
Monitoring the all the QA/QC test , activities,TQM and maintaining standard requirements for excellent quality
Extensive Knowledge on ISO 9001:2015
Maintaining and Updating the Quality Management System manual in all departments
Attending the all the Audits from respective authorities
Conducting the Technical training for the Sub ordinates, Technicians & workers
Controlling the Inventory as per the Production requirements

Engineer
Feb 2009 to Aug 2014
Company Name: Sujala pipes Pty Ltd
Company Profile: We are a leading manufacturer and supplier of Pipes, Fittings, Tanks and Irrigation products. Our growing network of branches within the SADC region, services multiple sectors with our tried and tested products for various applications. We are Certified by SABS, SAPPMA and BOBS, and our operations are currently focused on manufacturing PVC and HDPE Pipes, Rotational Moulded and Packaging products.
Job Profile:
Maintenance/Mould making of Injection Moulds like PVC, CPVC, PP, Blow Moulds,
Involving in all phases of design & development from conceptual throughout detailed phases
Familiar with inspecting manufactured components.
Extensive experience on CNC Milling, Lathe, Surface Grinding, Cylindrical grinding, radial drilling, EDM Etc(All Tool Room Machinery)
Familiar Knowledge of Blow Moulds (Single Station,Multi Station Moulds)
Good knowledge at Plastics, Die cast, Cutting Tools, Jigs & Fixtures
Expertise in handling of PVC Fitting Moulds and its maintenance, Micro Irrigation products Moulds
Extensive Experience of CPVC Fitting Moulds and its moulds maintenance
Maintaining the Mould Activity Charts and Communicating with the Customers
Having experience in Mould drawing(Assembly & Detail) reading and identifying the important points
Coordinating with design and planning department of manufacturing and timely completion of new moulds
Effective communicator with excellent planning, organizational and problem solving skills.
Input study and project planning.
Managing estimation of Tool Cost and Product Cost
Preparation of Mould Design Concept & Developing the Assembly Drawings(2D&3D)
Having experience in drawing reading and identifying the important points, also well at developing the manufacturing drawings
Feasibility study and Executing Design changes as required by the customer
Participating in Mould Qualification Tests(Trials) & executing necessary drawing changes based on Trial Report
Expert in Designing the Electrodes(Copper, Graphite) by using Pro/E(Part, Manufacturing, Mould cavity, Drawing &Assembly)
To lead a team and complete the project as per schedule.

Trainee Manufacturing Engineer in CNC Section
June 2008 to Feb 2009
Company Name : Vasantha Tool Crafts Pvt. Lt
Job Profile :
CNC Section Supervision
Instruction preparation for CNC machines
Preparation of Set Up Sheets & Setting the Machining Parameters
Load Plan and Selection of tools
Designing fixtures, gauges and form cutters for different shapes of machining
Preparation of 2D, 3D Programs for CNC Milling
Inspecting the CNC Milling Shop, CNC EDM Shop and handling the check points by using Pro/E and M & H software for checking the jobs
Fixtures Planning and Designing for CNC Milling, EDM & WEDM
Electrode Planning and Designing
Pallets Planning
Gauge Design

Achievements
I Have Received Appreciation In Indexing Type Auto socketing Machine Design & Development. This Machine is very compact, Economical, Higher Production, Fully Automatic & Reduce the Man Power
I got Appreciation from the management in product design and development of Micro Irrigation Short Dripper Component. This gives the 40% Material Saving and Increase the Profits

Projects
Title: 110 TEE PVC Moulds (5 version Mould-5 Components)
Client: Nandi PVC Products Pvt. Ltd
Software Used: Pro/E, CATIA, AutoCAD
Description: This project dealt with Product Design & Development of component according to ISO Pipe Fitting standards, Moulds Calculations& Design, Preparation of Concept Drawing &BOM, Assembly and Detail Drawings, Mould Assembly & Trials

Title: CPVC Ball Valve (3/4”, 1”)
Client: Nandi CPVC India Pvt. Ltd.
Software used: Pro/E, AutoCAD
Description: The project dealt with the Design of Ball valve according to JIS standards, designing of the Moulds, Preparation of Assembly & Manufacturing Drawings and Preparation of BOM.Manufacturing & trials

Title: 63mm PP Control Valve Product Design &Development, Moulds Design
Client: Integrated Thermoplastics Ltd,, Hyderabad
Software used: Pro/E, AutoCAD.
Description: The project aimed at main application Micro Irrigation and tested and certified from CIPET, Chennai. It included Product and Moulds Design Development& manufacturing, Assembly & Trials

Title: Online Drippers (Unscrewing with Racks)
ClientL: Nandi Micro Irrigation Ltd.
Software Used: Pro/E, AutoCAD
Description: The objective of project was Drip Irrigation Systems it has Product Design / Development, Moulds design, calculations Handled the preparation of Assembly, Manufacturing Drawings, Preparation BOM, Trails and Correction according to Client

Title: Blow Moulds for Solvent Cement(Bottles)
Client: Omkar Solvent Cement Pvt. Ltd.
Software Used: Pro/E, AutoCAD
Description: The project involved solid modelling and detail drawings of bottle, Blow Moulds designed for single Station (Single, Double), Double Station (Single &Double) & Indexing type. (25ml, 50 ml, 250ml & 500 ml)

Part Time Activities
Proactively involved in:
CNC Milling Program Preparation using with DELCam& Pro/E(3D & 2D)
Electrode Extraction, Planning & Instruction Preparation for EDM machine
Pallets Planning for CNC Milling, CNC EDM & Wire EDM

Technical Purview
Sound knowledge of Design Packages Pro/E WF5 like:
Sketcher, Part Modeling,Sheet Metal, Manufacturing (Mould Cavity, NC Assembly), Assembly and Drawings
Conversant with AutoCAD 2012 like 2D drawings and 3D Modelling
Acknowledged with:
Understanding and application of Geometric Dimensioning & Tolerances
End to end designing of various Electronics Parts, Micro Irrigation Components and Packing Products Moulds
Reverse Engineering in product development
Designing of engineering spares and material selection
Effective Raw Material Utilization
Injection Moulds Machine Processing and Moulds Trials
Hands of Experience in Processing of plastic material for injection Moulds (PVC, HDPE, PP, CPVC, Nylon, LDPE, LLDPE & ABS)
Designing the Electrodes(Copper, Graphite) by using Pro/E(Part, Manufacturing, Moulds Cavity, Drawing & Assembly) & Processes
Preparing the CNC Milling Programs(2D & 3D) by using Power Mill & Pro/E
Pallets Planning(Reduction of Setup time) and handling design & development of machining fixtures

Hands on experience on machines handling like:
CNC Milling: MikronHSM 600, MikronHSM 300(Graphite), Mori Seiki, HaasVM3, Haas Super Mini Mill, Haas Mini Mill, HaasVF2, HaasVM1, BFW, Makino CNC EDM: CHMER EDM 50N, ROBOFORM 35 P, JS EDM, Electronica(ZNC)

Hands of Experience on Injection Moulding Machines
Haitian- MA6000, MA3800, MA2500, MA1600, MA2000, MA5300
Chillers: Conair India-ECA7, ECA5

Core Competencies
Coordinating the entire product development cycle including component development, prototype development and overall testing for zone components
Overseeing production related tasks including planning, control and troubleshooting setting up production targets and achieving the same within the given time and cost parameters
Support production needs through enhancing and upgrading existing production tools for optimal output and quality
Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing for effective operations (SOP)
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses
Well versed with DFMEA & 5S and flair with the concepts of implementing the same for attaining process excellence

Future Goals

Aspiring for career enrichment in the domain of Mould Design, Mould Maintenance, Project Management, Process Engineer New Product Design engineering with an organisation of repute

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