• Gender: Male
• Age: 54
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  390000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: South
• Work Experience: 33.9 Year(s)

Education

D.M.E., M.B.A., (Production)

Skill Sets

Total Production, Fabrication Activities
Workman control and planning achieving aggressive production targets..
Implementation of International codes like ASME / DIN/ BIS Standards.
Interacting with customers and follow up the customer complaints
Co- Ordinating for Making Jigs & Fixures by Fool Proof Method
Review & prepare control points Records
Plant Operation, Production Systems Development, Maintain PPM and Plan to achieve ‘0’ PPM
Implementation of Preventive and corrective actions as per ISO Procedures
Interacting with Third party inspections such as BIS, Burea Veritas Etc.,
Process Improvements & Process Control
Team Building Planning Resources including manpower for effectiveness, Improvement in key result areas through suggestions
Maintain SPC (Statistical Process Control) & TPM (Total Productive Maintenance) in Plant.

Work Experience

Production Manager
Since July 2004
Suppliers of Ashok Leyland Ltd., Wheels India Ltd, Rambal Ltd, Etc., Manufacturer of Deep Draw & Pressed Sheet metal And Fabrication components for Automotive & Industrial applications.)
Nature Of Work
Reporting to General Manager
12 Production Supervisors & 37 Operators and 70 Workers under my control
Overall in-charge of Production and Quality functions
Approval of Operation Standard, Work Instruction, Control Plan, Process flow Diagram, Quality Standard and incoming Inspection Plan
Approval of Special Process Validation & Concession / Deviation & Invoice
Making Better Work Environment
Customer order / Amendment
Recruitment of Personnal
Planning & Achieving Aggressive Production Targets
Procurement of Material & Services
Minimizing Raw Materials & Consumables by implementing POKA-YOKA in the Plant
Execution work through APQP (Advanced Production Quality Planning) for various processes
Updating of Production records
Conducting liquid penetrate & NDT & radiographic Inspection tests
Education of Modern techniques National and International standards, such as ASME/DIN/BIS
Implementation of TQM, TPM and coordinating with Quality Department to achieve zero defects products
Value Engineering & Waste control
Maintain PPAP & FMEA for each and every product
Day-to-day watching SCM & SPM and interact with customer and making Preventive & corrective action as per ISO Standards
Interact with customer and fulfill their requirement
Education of Modern welding processes through conducting classes.
Making skill matrix and arranging incentives to the production people
Co- Ordinate with Third party & customer inspections
Vendor rating and to arrest the Quality Complaints from customers.
To control the process through continuous quality improvement in manufacturing the products.
Web based action plan made daily adopted by quality department.
Preparation of ISO/TS 16949 Quality & Procedure Manuals
Making ideas GO, NO GO Gauges, tool and die, Jigs & Fixures by Fool proof method
Making weekly wise dispatch plans and arranging Logistics and achieving 100% completion of customer schedules & Analyses of Data Relating to Customer Rating & Customer Satisfication
Implementation, Monitoring and maintenance of 5S activities
Co ordinate with Sheet metal tool costing Preparation For Fabrication and Deep Draw Components
Maintaining Lean management in the shop floor
Verification of Purchase Orders & Selection of Suppliers & Supplier Evaluation Rating, Assesment of supplier
Root Cause analysis in Delivery Performance

Product And Process Handled:
Cross Members, Outer riggers, Fitches, Brackets For Automotive application
MIG & Arc Welding, Gas cutting For Automotive application
L P G Cylinders for Domestic & Industrial application
Stress Reliving, Deep Drawing Process
TIG And Submerged arc welding and Automotive Bunk Welding, Plasma welding & Cutting
Hydro Static Test , Burst Test & Acceptance Test
Bellows for Expansion joints & Aero space applications
Heavy Engineering works like structural & Equipments & Boiler & Railway Accessories etc., application

Machinery Handled:
TIG and MIG & ARC & SMAW Welding Machines. Gas cutting machine, Micro Plasma Welding & Cutting Machine, Circumferential Welding
Hydraulic Presses (up to 350 Ton)
Power ( Fly wheel Presses up to 300 Ton)
Press Brake (80 Ton)
Band Saw Cutting Machine
Shearing Machines (Up To 80Ton)
Heat Treatment Furnace
UTM (Universal Testing Machine)
Powder coating plant & 7 Tank Process
Metalizing and Burst testing Equipments
Shot blasting machine

Production Engineer
From May 2003 to Jun 2004.
Metallic Bellows (India) pvt Ltd., (One of the leading suppliers of ISRO, IGCAR, ADA, Etc., Manufacturer of Metallic Bellows) Light, Medium Engineering Industry.

Production In charge
From Jan. 2001 to May 2003
Emrald Engineering Unit-2., Diamond Group of companies. (One of the leading suppliers of Punj Lloyd, BHEL, L&T, FL smith, Exports like Nigeria Etc.,) Heavy Engineering Industry.

Production Engineer
From May 1994 to Dec 2000.
Sri Balaji Group Of Companies (One of the leading Suppliers of M/s. Bharat Petroleum Corporation, M/s. Hindustan Petroleum Corporation, M/s. Indane Oil Corporation - Manufacturer of LPG Cylinders, Valves, Regulators) Light, Medium Engineering Industry.

Production Supervisor
From Jun 1991 to Mar 1994.
Chola Chemicals (P) Ltd (Manufacturers of Paddy Oil )

Future Goals

To grow with the Organization taking Senior level of responsibility based on
knowledge gained & skills developed through work experience.