• Gender: Male
• Age: 48
• Designation: Maintenance Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Work Experience: 28.3 Year(s)

Education

Diploma in Electrical Engineering from Mumbai University in 1996 with 2nd Division.

Skill Sets

Skilled in Project Management activities Encompassing Project Planning, Scheduling, Finalization of Schedules and Progress Monitoring for Installation & Commissioning activities.
Maintenance of Extrusion Stretch Blow & Blow Molding Machines, Injection Molding, PET Bottles Manufacturing Machines & Required Utilities in the plant.
Gained Exposure in Streamlining Processes / Procedures to Facilitate Smooth Maintenance Process, Enhance Productivity and Reduce Cost.
Deft in Planning & Implementing Preventive, Predictive & Breakdown Maintenance Schedules for Improving Overall Efficiency, Reliability and Safety of Plant Equipments, Machineries & Utilities.
An Effective Communicator with Strong Analytical, Decision making, Problem Solving Skills.

Well versed with MS – CIT, MS Office and Internet Applications.

Work Experience

Maintenance Manager –
Since Dec’ 2020 to Dec’ 2021
Company profile- Plastic Industries Limited is a manufacturing packaging solutions for industries with products in PET

Job profile-
Support Plant Operations & Production Team to achieve Daily Production Targets & Handle Various Issues in Plant related to Improvement in Productivity.
Keep Close Observation on Machine Efficiencies & Ensure Machines are Running with Standard Cycle Times & Product Weights are on the Lower Side of the Standard Tolerances.
Ensure & Handle Quality Issues of Products & Maintain High Quality Standards with Zero Defects.
Was Looking after Maintenance & Utilities of Preforms, Closures, IM & EBM Machines.
Handled Preventive & Breakdown Maintenance of Various Machines like Husky HPP 4.0, Sacmi IPS 220 & CCM Machines, Netstal, Ferromatic & ASB Machines.
Spare Parts Management & Stock Monitoring of Spares Required for Different Types & Makes of Machines.
Achieve Maximum Targets of Production by Implementing Proper Preventive Maintenance & Reduce in Machine Downtimes.
Gained Good International Exposure of Working in Production Units & Handled Different Types of Plant Issues & solved them with Systematic approach.
Cont….
Have Good Exposure of Project & Utilities Planning’s for New Machine’s Like Sacmi CCM & Ferromatic Accupack Series Machines.
Daily Down Time Analysis of Machines & Planning of Preventive Actions and Ensure Zero Repetitions of Similar Downtimes & Improve Plant Productivity.

Senior Manager Maintenance –
Since Feb’ 2020 till Nov’20
Company profile- premier moulding house for rigid plastics packaging and engineering components.

Job profile-
Looking after Maintenance of Machines, Utilities of all the 5 Units Present in Daman Cluster.
Identifying Issues on Plant Level and Supporting Maintenance Team to Overcome the Issues.
Setting Up & Ensuring the Plant Maintenance Team follows the Standard Maintenance Procedures in all the Plants.
Handling Various Injection Molding Machine Like Milacron, L & T, Toshiba, Asian Plast etc. &Extrusion Blow Molding Machines Like Milacron, Meper, CMP, Speedex, Kautex etc. & Various Secondary Operation Machines.
Insist on Following Effective Preventive Maintenance Plan in all the Plants and Observe Down Time Figures and Support Plant Team to Solve them.
Started Working on Keeping Minimal Centralized Spares Stock of all Machines and Utilities across All the Plants and Control Inventory Cost.
Implement 5 S and CIP Plans in all the Plants and Observe the Saving Obtained.
Gather Information from All Plants and Keep Tracking of Records of all Machines and Implement Good Practices in Plants.

Maintenance Manager
Since Jan 2018 to Dec’ 2019.
Company Profile : Manufacturer of flexible plastic packaging for food, cosmetic, automotive and various other industries.
Job Profile :
I have joined here on a Special Maintenance Project to Improve Machine Efficiency, Upkeep Machine Condition, Reduce Down Time, Train Maintenance Team for Effective Implementation of Preventive Maintenance & Trouble shooting of Machine Breakdowns etc.
Here in this Plant We have European Soplar Make Extrusion Blow Molding, Stretch Blow Molding & Secondary Activity Machines.
Train Maintenance Team in Stream Lining Maintenance & Utility Activities & to Improve Overall Plant Performance.
Set Up of Process & Machine Parameters for New Product Development & Validation.

Manager Maintenance.
Nov 2014 to Mar 2017
Company Profile : Manufacturer of Plastic Rigid Bottles, Containers, Injection Molded Caps & Enclosures.
Job Profile:
Responsible for Injection Molding Department of Ferromatic Milacron IM Machines up to 600 Tonnes & also Maintenance, Utilities & Project Activities Including Yearly Budget Preparations & Spare Parts Management of Austrian Technology Make Soplar Extrusion Blow Molding Machines &Other Secondary Operation Machines.
Ensuring Monthly Plant Expenses Cost is Well within Budget by Implementing a Systematic Procurement Plan& Preventive Maintenance Program for Plant Machineries & Utilities.
Reporting to Business Unit Head & KRA’s Comprising Operations Management, Budget Evaluation, Effective Implementation of Predictive & Preventive Maintenance Activities, Cost & Spares Parts Management, Minimum Breakdown of Machines & Utilities.
Kaizen Coordinator for Plant and Ensured Target of 16 Kaizen/Employee/Year should be completed with Continuous Improvement in all the areas like PQCDSME.

Engineer In charge IM, & Maintenance
June 2012 to Sept 2014
Company Name : Safepak Ltd.
Job Profile :
Carrying out Installation, Erection and Commissioning of Machines and Utilities required for Manufacturing of PET Bottles.
Managing Electrical Installation of 11 Godowns like Transformers up to 2000 KVA, Cummins Make Generator Sets up to 1600 KVA Maximum and PDB’s, etc.
Accountable for Whole Plant Utilities including 3Stage, 4Stage Reciprocating Type IR & Atlas Copco Make High Pressure Air Compressors up to 1800 CFM, Screw Type Atlas Copco & Compair Make Low Pressure Air Compressors up to 1000 CFM, Osaka Reiken & Piovon Make Water Chillers.
Handling the Entire Operations &Maintenance of RO Plant up to 240m3 per day Capacity.
Overseeing Maintenance Operations of Evapco make Cooling Towers of different sizes & Grundfoss & Kirloskar make Cooling Tower Pumps.
Maintaining Records for Availability of Spare Parts &Inventory Control for all Machines &Utilities.
Played a Key Role in Erection, Commissioning and Installation of:
New Machines like PF8-4B, 50MB & 650EXHD Models of ASB Make PET Bottles Manufacturing Machines.
Utilities Like Atlas Copco Make GA132 VSD-FF Low Pressure & ZD 1400 VSD-FF High Pressure Compressors, Piovon Chillers & Evapco Cooling Towers Required for PET Bottles Manufacturing.
Husky Hypet 225 HPP 4.0 & Hypet 225 P85/95 E85 & its Required Auxiliaries like Piovon Driers, Dehumidifiers & Chillers.
Sacmi CCM 48SA & SFM 12L & Its Required Auxiliaries Like Piovon Material Loading System & Industrial Friego Make Chillers.
Single Handedly Managed the Expansion of New Godowns Projects including Erection & Commissioning of Utilities required for Manufacturing of PET Bottles.
Strong Experience in troubleshooting of Electrical, Mechanical, Hydraulic & Pneumatic Problems in Injection Molding & PET Bottles Manufacturing Machines.
Effective planning & execution of preventive maintenance schedules resulting in reduced downtime of machines & utilities.

Deputy Manager Maintenance
Aug 2007 to June 2012
Company Name : Godrej & Boyce Mfg. Co. Ltd.
Job Profile :
Supervised Daily Shift & General Breakdown and Preventive Maintenance Work Activities of the Injection Molding Plant.
Planned and Implemented Preventive and Predictive Maintenance Schedules as per various Standards such as TPM, TQM, ISO, QS and was also Responsible for Increase in Machine Uptimes.
Managed Maintenance Activities of Refrigerator, Washing Machines Assembly Line, Powder Coating, Press Shop, Vacuum & Thermo Forming Machines & Injection Molding Machines.
Effectively Handled Plant Utilities like 33KV Substation, 1000 KVA Diesel Generator Set, Compressor House up to 1000 CFM, Cooling Towers, Pump House, etc.
Played a Pivotal Role in Erection & Commissioning of Inner & Outer Vacuum and Thermoforming Machines with a Record Breaking Time of Three Months.
Successfully implemented ‘5’ S, Kaizen, Why-Why Analysis& other Preventive and Breakdown Analysis as per TPM, TQM Standards.
Participated in Internal Auditors Training Program on Integrated Management System (ISO 14001:2004 & OHSAS 18001:2007)& Undergone Training on Managerial Skills.
Percolating and Implementing Zero Defect, Zero Breakdown and Zero Accident Concept in the Plant. Knowledge up-gradation of people down the line. Skill level improvement of the people.
Daily Meetings with different Departments to understand Current Problems Identifying scope of improvement and Resolving Quality Related Issues in order to Increase Overall Operational Efficiency.
Conducting 5S and Safety Audit and ensuring strict compliance to preset norms & guidelines.
Discussion on plant level projects and improvement with top management to facilitate critical decision making.

Senior Executive Electrical
Feb 2005 to Aug 2007.
Company Name : Uttam Galva Steels Ltd.

Senior Officer Electrical
Aug 1996 to Feb 2005.
Company Name : Alta Laboratories Ltd.

Core Competencies
Erection & Commissioning
Operations & Maintenance Project Management
Tests & Inspection
Utilities Maintenance
Team Management