Ref. No. : CA - 26533 - (Maintenance and Service - Electrical – with 28.5 years in Plastic Industry)

Education

B.E From Chennai University in 1992 with 67%

Skill Sets

Experience in flexible packaging machineries like Extruders, flexo printing machine, thermoforming & bag making machines.

At present I am working as Maintenance Unit Head/manager In Maintenance Department handling responsibilities such as Electrical/ Mechanical Breakdowns & Preventive maintenance in plant, Utilities maintenance, spare parts order & control, ISO & 5S, BRC procedures etc.

MS Office/Excel, Windows X, MS Access

Work Experience

Maintenance Unit Head : Since 2008
Sr Electrical Automation Maint. supervisor : 2000 to 2004
Project /Plant Maint. Engineer: 1998 to 2000
Electrical Maint. Engineer : 1994 to 1998
Company Profile: Manufacturer of PE handle/wicketed bags for tissue/hygiene sector, laminated/co extruded film for powder detergent industry. Shrink film/FFS film for industrial, chemical & Petro chemical industries.
Job Profile:
Reporting to senior maintenance manager & plant manager
Oversee the maintenance activities ensuring that the reliability, preservation and efficiency of all equipment and assets are maintained.
Monitor and implement the scheduled maintenance program to sustain the machine condition and efficiency.
Review machine performance through historical data & graphical evaluation & implement steps to maintain/improve performance.
Follow up breakdown and preventive maintenance programs to keep plant, utilities & facilities in good working conditions.
Insure that the safety and security regulations are respected by implementing the set corrective actions by the Maintenance Manager and follow up accordingly.
Deploy departmental objectives and align his team on the monthly targets.
Validate purchased parts and spare parts to insure they are meeting PO specifications.
Assist in troubleshooting upon need to avoid extra downtime.
Oversee and validate projects in cooperation with concerned departments to insure proper execution.
Champion Calibration Master File and all related In-house and Out-sourced activities to ensure that all calibration activities are being performed on-time and according to the set Calibration Work Instructions.
Implement and maintain the 5S within the department by selecting 5S delegates and overseeing their activities.

Maintenance Exposure In Machines
Experience in Extruders like Battenfeld, Dolci, Nextrom, Kiefel (Kirion/refeinhauser), Windmoller& Holcher, Alpine, Gloucester Engineering, Kuhne etc.

Experience in bag making machines like HUDSAN SHARP, FMC, LEMO, ELBA and slitting machines KAMPF, PROSLIT, TITANetc.

Experience in8 color flexo printing machines up to like Fisher & Kracke, Wind Moller & holscher, Comaxi, Holweg etc.

Much Familiar With Above Mentioned European Machineries

Maintenance Of Plant Equipments & Utilities

Professional Advancements
Training in leadership& time management in 2014
Training in interpersonal communication skills in 2012
Certification in internal quality auditing(ISO 9001;2008) TUV NORD in 2012

Basic Training in Industrial automation. in OMRON, SIEMENS, ABB, Allen Bradley P.L.C & SCADA (INTOUCH, FIX 32) in technocrat automation at Madras. in May-July 2007

Basic course on Siemens Simatics 5 & S7 PLC in June 2006 at Siemens automation (Arabia electric ltd, Jeddah)

Training on design and development of power electronics equipment, on UPS, Inverter, SMPS fromELCOT Power Controls Ltd, and Chennai in 1992.

Maintenance of PLC based industrial automation controls from current company in 1993.

Power Electronics Research & Development Engineer
1992 to 1994

Summary Of Skills And Experience
Experience in Automation maintenance in flexible packaging industry.
scheduling preventive maintenance on time, maintaining KPI, lower downtime in breakdowns, spare parts control, maintaining the machine spare part cost with lower budget,
Aligning the team towards BRC, ISO, 5S system standards .
High skill in trouble shooting inAC/DC Drives, variable frequency drives,power converters such as (SIMOREG, SIMOVERT, SSD, ABB, Lenze, Unidrive, Indramat, Acopas) servo drives & Controls, Rectifiers, Robot controls, conveyor systems, basic instrumentation &control Systems in automation controls.
Good Knowledge in HMI based controls
Significant experience in switch gears, power distribution panels, lighting loads, UPS, SMPS, D.G Sets, power factor correction panels, compressors, chillers, pneumatic, hydraulic in the industrial plant.
Excellent communication and team management skills.
Well Conversant in planning and scheduling effective maintenance schedule for enhancing system reliability.
Upgraded multilayer extruders to achieve higher production & done tuning for throughput/grammage controls, line speed drives accordingly
Maintenance & trouble shooting of S7 P.L.C, profibus, can bus, current loops, HMI based flexo printing, bag making machines &extruders.
Testing & maintenance experience in IONEX, OCTOGAN, KUNDIG and Plast Control systems on automatic Throughput, thickness, width, controllers in Extruders.
Experience in Siemens S7 P.L.C, PROFIBUS, and H.M.I based flex printing machines.
Successfully completed around 25 to 30 projects & major maintenance jobs. Major initiatives taken includes: increased speed of the process, calibrating necessary input & output rate to achieve desired target.
Company executed its plant development in addition to infrastructure monitoring, preparation of distribution panels& switchgears, load calculations, commissioning, maintenance
Trouble shooting of packaging machineries of industrial projects. Installation, maintenance, repair, calibration, trouble-shooting and modification activities carried out on a wide range of instrumentation equipment and associated control systems.
Developed & tested high frequency A.C inverter power supply (PWM modulation) for power plants in South India Viscose Ltd & General Electric
Developed & Commissioned microprocessor based speed control of thyrister controlled D.C motor drives & variable frequency drives for Bharat Heavy Electricals Ltd (Boiler Auxiliary Plant).

Future Goals

Middle Managerial Assignment in Maintenance in Industrial automation controls in flexible packaging industry.

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