• Gender: Male
• Age: 41
• Designation: Manager – Production
• Highest Education Level: Graduate - Degree
• Preferred Location: Aurangabad
• Work Experience: 18.4 Year(s)

Education

BE Mechanical P.E.S COLLEGE Aurangabad BAMU 2003-06 67.50%
H.S.C Deogiri College, Aurangabad Pune Board in 2001-02 with 72.17%
S.S.C Baliram Patil High School Aurangabad Pune Board in 1999-00 with 78.66%

Skill Sets

Training Attended:
Certified Internal Auditor of ISO 9001:2015, Awareness of ISO 14001:2015, 5S, TOPS 8D, 7QC Tools, awareness of core tools.

Work Experience

Manager – Production
From Jan-2021 to Feb-2021
Company profile- leading designer, manufacturer & supplier of Heat Ex-changer Coils (Evaporators, Condensers & Heaters) to the global HVAC and Refrigeration industry.

Job profile-
Responsible for overall production (Batch Production) activities of Aluminum & Copper heat ex-changers including child parts like end plate, hairpin, headers of same materials.
Handling & resolving problems of SPM,CNC , press machines, Brazing & leakage testing machines.
Daily loss time and root cause analysis in DWM.
Ensure daily production targets with compliance to quality control standards & safety regulation.
Close monitoring of daily production reports, Loss time, operator efficiency and machine utilization by performing basic repairs .
Participating in customer audits.
Periodic safety inspection of all work zones to adhere with environment, health & safety policy.
Implementation of 5S.

Deputy Manager – Production
From Sep-2019 to Dec-2020
Company profile- leading automotive component manufacturing companies.

Job profile-
Responsible for Bottom case(Outer tube) Machine shop in front fork suspension system. Machining of AC2B Aluminum castings.
Handling & resolving problems of Macod make SPM,CNC turning , deep bore BTA & VMC machines.
Coordinating fixtures PM with the help ME section.
Daily loss time and root cause analysis for productivity, rejection & cost control in DWM.
Planning & Organizing production schedule to achieve plan targets vs actual.
Manpower handling, finalizing production norms & dealing with unionized team members.
On the Job training to contract labors.
Preparation of Budget sheet annually considering cost.
Preparation of capacity planning & utilization of machines.
Coordination with support department for achieving production objectives.
Ensure daily production targets with compliance to quality control standards & safety regulation.
Close monitoring of daily production reports, Loss time, operator efficiency and machine utilization by performing basic repairs through TPM methodology
Responsible for achieving goals of IATF: 16949:2016 by implementing system requirements
Participating in customer audits, ISO14001:2015, ISO45001:2018, ISO9001:2015 Audits.
Periodic safety inspection of all work zones to adhere with environment, health & safety policy. Preparation of abnormality reports of inspection & plan for improvements.
Ensure trained people are assigned on every m/c with adherence to flexibility Matrix as per skill.
Implementation of Poka Yoke, Kaizen & maintain 5S in the shop floor.
Periodic review of performance for subordinates.

NBC Bearings Limited, Vadodara
Deputy Manager-Production
Nov-2018 to Sep-2019

Job profile-
Responsible for Tapered Roller Bearings lines.
Handling & resolving problems of track grinding,flange grinding,Bore grinding & Super finishing, Cup & Cone inspection, Laser Marking, roller filling assembly machines.
Daily loss time and root cause analysis in DWM.
Adherance of standard operating procedure/WI for all operations
Identification of NC material, its RCA & CAPA submission
Close monitoring of HMS, PQCS, POKAYOKE Check-sheet, Loss time, OEE, operator efficiency.
On the Job training to floating manpower for routine activities & improvement in Skill matrix.
Ensure Final packing of Bearings as per Visual standard, packing standard, profile standard, Accuracy standard.
Responsible for achieving goals of IATF: 16949:2016 by implementing system requirements
Participating in customer audits.
Ensure trained people are assigned on every m/c with adherence to flexibility Matrix as per skill.
Implementation of 5S.

Previous Organization: NRB Bearings Ltd, Chikalthana, Aurangabad
Assistant Manager-Production.
Aug-2010 to Nov-2018 (8 Years)

Job profile
Planning & Organizing production schedule
Handling & resolving problems in Center-less grinding(20nos), Tumbling operation(42 nos), Visual Inspection & Auto Vision machines(05 nos).
Inspect machines & surrounding area to reduce any malfunctions or abnormality which is associated with loss of production
Coordinate, setup and implement standard operating procedure/WI for all operations
Understanding of engineering drawing & specification/tolerance
Identification of NC material, its RCA & CAPA submission
Ensure daily production targets with quality control standards & safety regulation.
Close monitoring of daily production reports, Loss time, operator efficiency and machine utilization by performing basic repairs through TPM methodology
Ensure machine PM are completed timely as per schedule
Selecting, ordering & purchasing materials by driving cost reduction in consumables consumption.
Achieve 100% plan attainment for on time delivery to customer.
Finalizing production norms with union in settlement period.
Successfully completed ISO 9001:2015 Internal Auditor course from TUV Sud certifying body.
Successfully completed ISO 14001:2015 course from OMNEX.
Successfully completed IATF: 16949:2016 Internal Auditor course from OMNEX.
Responsible for achieving goals of IATF: 16949:2016 by implementing system requirements
Participating in customer audits
Periodic safety inspection of all work zones along with safety committee to adhere with health & safety policy. Preparation of abnormality reports of inspection & plan for improvements.
Review & analyze all near miss incidents/accidents, occurring during the course of work through formal reporting.
Preparation of action plan for non occurrence of near miss incidents/accidents.
Updation of Aspect impact analysis & Hazard & Risk assessment.
Provide displays of safety work instruction, banners & signs as necessary.
Ensure Zero customer complaint
Ensure trained people are assigned on every m/c with adherence to flexibility Matrix as per skill.
Implementation of 5S
Ensure operators are using safety equipment's as per requirement.
Sustaining system by following Route Card, Identification & traceability, use of ERP for DPR updatinon, Rejection booking, Move Transaction, W.O order opening & Daily production Packing Note, Indent generation.

Previous Organization: Varroc Engg Pvt Ltd Plant VII, Waluj, Aurangabad
Senior Engineer-Machine Shop Production.
Sep-2006 to July-2010 (4 Years)
Job profile-
To create programs on CNC machines like Jobber XL, LT2 XL, LT20 Classic machines (Fanuc Control).
Responsible for press shop production & quality
To monitor production, planning of product families & resources on these machines.
To ensure timely availability of resources like material, consumables & tooling required for production.
Review of shift production reports
Working with SAP, user level (PP Module)
Review with Engineering, Quality, production,planning.
Tool Costing & Planning for new Product before introduction.