Ref. No. : CA - 28579 - (Production – with 25 years in Plastic Industry)

Education

B.Sc. (Chemistry) – Bhavans´s R.A. Collage of Science-Ahmedabad-Gujarat-INDIA

PGD-PPT(CIPET)- Post Graduate Diploma In Plastic Processing & Technology - INDIA

MBA (OPERATION)-Madurai Kamraj University; (Directorate of DistanceEdu)-INDIA

PLC Automation & Robotics Training provided by employer through Steag Hamateh—GERMANY

Skill Sets

Relationship-building to establish Industry-academia partnerships
Commercial acumen and communication skills to
promote new technologies
Productivity Improvement
Project Planning and Setup
Plant Maintenance and Troubleshooting
Operation and Maintenance of Utilities equipment’s
Project Handling and coordination with manufacturer
Plan for Critical spares and Follow-ups
Injection /Extrusion/Blow moulding/Corrugated pipe Plant
Installation & Commissioning & FAT
Knowledge of standards, classifications and testing methods
Team Management/ Leadership
Advanced communication and influencing skills & Contacts In Polymer Industry
Resource Management and Cross-functional activities
Cost Optimization
Training and Development
Manpower Management
Strong understanding of Packaging Business/Injection/Blow/Extrusion/Corrugation Process, Applications, and end-toend consumer needs
Experience in Polymer Techno-Commercial Job
Experience in business reviews, scenarios, studies,

Work Experience

Manager – Operation/Production
Jul - 2017 to Present - 2020
Company Name: Unicor GmbH - GAW Group – India
Company Profile: offers innovative and customized designed complete solutions all from one hand.
Job Profile:
Coordinate plant activities through planning with departmental management to ensure the achievement of established objectives.
Implement cost-effective systems of control over capital, operating expenditures, manpower and other operational costs.
Provide direction, development, and leadership to the management team.
Collaborate with management and plant personnel to establish shop-floor organization and process flow to optimize production capacity (LEAN).
Establish and drive the attainment of key performance indicators for overall facility success.
Ensure the compliance with all environmental, health and safety regulations.
Forecast and analyze business trends to ensure operation is strategically aligned.
Participate in operations reviews with internal management team and externally manage business relationships with regional management, suppliers and the sales organization.
Develop and guide the implementation of programs/policies related to the business strategy and monitor overall effectiveness.
Develop and manage operational budgets and business plans for large business operations.
Making the FAT –Factory acceptances test for new machines according to with management contract.
Training the operators/supervisors to indicate the data appropriately in the respective registers.
Preparation of Pre-Qualification and Technical submittals Operational and Maintenance Manuals, Training Manuals for projects.
Maintaining and developing business at existing customers.
Following up on a timely basis, with interesting web leads and leads generated by trade shows.
Communicating frequently with group sales representatives and sales management regarding pertinent issues at accounts, quotes, samples, questions, etc.
Obtaining information regarding competition about pricing, lead times, capabilities, new products, etc. and report to the management.
Participating in technical training programs as designated from time to time to ensure current and sufficient product knowledge.
Maintaining detailed and accurate records and prospecting activities inappropriate customer files, through a weekly call report and through the use of customer management programs such as ACT, or other systems as implemented, from time to time.
Adhesion to all company policies, procedures, and business ethics codes.

Plant Manager – Plastic Division
May 2013 to June 2017
Company Profile : One of the most reputed industrial business houses in the Gulf region started in 1978. Manufacturing & Developing
high quality Industrial and Household plastic products in Varity of sizes including bottles cans, and containers from 200 ml to 50 litter capacity. We also have in house labeling and printing facilities.
Job Profile :
Follow up with Supplied Engineer for project planning, installation, commissioning, handing over of the equipment.
Startup and manage manufacturing and assembly facility for an entrepreneurial companies.
Organize and control all production operations within the plant to achieve all output targets in terms of quantity, quality, productivity, efficiencies and customer satisfaction.
To collaborate with both R&D and Business Development in new product designs, coordinating customer requirements.
Serve as a technical expert on all critical operations, which has resulted in improved production, assembly, and quality processes.
Monitoring that the operators carry out appropriate Setting up and processing of all the jobs with minimum setting time.
Corresponding & Co-ordination with Original Equipment Manufacturers(OEM).
Assist maintenance personnel with troubleshooting and project work.
To ensure reductions in scrap cost, in-process wastage cost, maintenance cost, energy cost, etc.
Optimize production capabilities of all machinery, equipment, and resources, resulting in improved
machine utilization, labor efficiency, expense reduction and on-time delivery.
Verification of data( output/wastage) on daily basis and after verification pass on to the data entry section/Production Manager.
Making the FAT –Factory acceptances test for new machines according to with management contract.
Training the operators/supervisors to indicate the data appropriately in the respective registers.
Preparation of Pre-Qualification and Technical submittals Operational and Maintenance Manuals, Training Manuals for projects.
A Correspondent with machine manufacturer, if any the major problem comes to the machine.
Manage the maintenance functions by planning, organizing, and assigning responsibilities that ensure the most effective use of the personnel, materials and financial budget.
Define project scope and deliverables, develop and refine the design specifications, create and execute work schedules and ensure compliance with timelines.
Direct and lead maintenance staff in the everyday scheduling, preventative maintenance and repairs of all production equipment
Active participation in the budgetary, estimation, and cost of new engineering projects and tenders.
Arranging for procurement of materials, follow up for purchasing the materials as well as receiving the material on time.
To ensure adherence to safety, environment and health standards of EMS/OHSAS and regularly monitor the same
To recruit and manage a talented and motivated team including line managers, supervisors and operators
To facilitate discussions with the Union and workmen as and when required. To set up committees/teams to address any employee grievance.
Maintain the documentation (i.e. Production control, Records for spares, planning & Material/Stock inventory,
Material Management system, Production Control System & MIS System, Control Record of Incoming Material & out going Material, Production check sheet & Office Documentation work, ORM Meeting Weekly, Identify Training to Operator & Staff. attend departmental/cross –functional meetings & training sessions.
To lead the implementation of new systems and process improvement measures like KANBAN, KAIZENS, 5S etc. at the Plant.

Production Manager - Plastic Division
March 2010 to April 2013
Company Name : Eterna Plastic Manufacturing LLC
Company Profile : One of the most reputed industrial business houses in the Gulf region started in 1950.
Manufacturing & Developing high quality plastic products in Varity of sizes including bottles cans, and containers with in house label and printing facility.
Job Profile :
To analyze and rectify the breakdowns related to electronics, electrical, mechanical and Pneumatic, Hydraulic System
of machine
Spares part planning, consumption and Inventory. Monthly Presentation of my Machine (breakdown, spares consumption) Repairing of spares.
Production Planning and co-ordination with maintenance for preventive and breakdown maintenance.
Deploying various methodologies to analyze various processes, recommending modifications to minimize escalations, realize operational efficiencies, control variability, costs and reduce cycle-time.
Coordinate with other department for smooth function of lines and clients for a job to ensure service efficiency.
To Oversee Shop floor Machine Maintenance and plan and execute PM schedules.
Man power arrangement and motivation for next page & Supervising and Training of sub-ordinates.
Trouble-shooting of plant problems.
Maintain the documentation (i.e. Production control, Records for spares, planning & Material/Stock inventory, Material Management system, Production Control System & MIS System, Control Record of Incoming Material & out going Material, Production check sheet & Office Documentation work, ORM Meeting Weekly, Identify Training to Operator & Staff. attend departmental/cross –functional meetings & training sessions.
Operation & Maintenance of Molding machines Electric/Hydraulics/PLC/Pneumatics problem.
Able to Read & understand the mechanical and Electrical drawing as per standard.

Production Manager - Plastic Division
April 2000 to Jan 2010
Company Name : Planet optical Disc Ltd
Company Profile : Planet optical has established a fully integrated State-Of-The –Art Optical Disc manufacturing facility,
Job Profile :
Support then production equipment on shift performing adjustment, product defect analysis & corrective action.
Ensuring the optimum output is achieved on daily basis with minimal wastage/rejections.
Maintain optimal spare parts inventory and mitigating downtime through contingency planning and stocking levels assisting purchase in procurement of spare parts and new vendor development.
Manage and direct all electrical and mechanical functions.
Develop an effective Preventative and Predicative Maintenance Program.
Support start-up and troubleshooting activities in Injection Molding & Blow Molding m/c.
Maintenance of sputter unit and high vacuum unites.
To develop all necessary policies and procedures to ensure that the Plant, equipment and the resources are effectively utilized to ensure maximum production efficiency and quality targets are achieved as per plan.
Overseeing and guiding day-to-day production related activities, production schedules, implementing quality tools and allocating work for achieving of monthly production targets.
Recruiting, directing, leading & motivating workforce, imparting continuous on job training for accomplishing greater operational efficiency.

Sr. Engineer - Injection Molded Optical Disc Division
Jan 1997 to Feb 2000
Company Name : Multimedia Frontiers Ltd
Company Profile : A multinational Fidelity Group started manufacturing of Optical Disc.
Job Profile :
Give instructions to both production supervisors and section in charges.
Tracing out the process variations and also to adopt the required corrective and preventive actions in order to resolve all the process issues as per the guidance of Production Head.
Support then production equipment on shift performing adjustment, product defect analysis & corrective action.
Maintain optimal spare parts inventory and mitigating downtime through contingency planning and stocking levels assisting purchase in procurement of spare parts and new vendor development.
Manage and direct all electrical and mechanical functions.

Plant Engineer - House Hold & Industrial Parts Division
Jan 1995 to Jan 1997
Company Name : Milton Plastic Company
Company Profile : Injection Molded Plastic house hold & Industrial parts company, a multinational Company.
Job Profile :
Develop an effective Preventative and Predicative Maintenance Program.
Support start-up and troubleshooting activities in Injection Molding & Blow Molding m/c.
Maintenance of sputter unit and high vacuum unites
Maintenance of injection molding machine & troubleshooting.
Checking the quality of finished product.
Production Planning and co-ordination with maintenance for preventive and breakdown maintenance.
Deploying various methodologies to analyze various processes, recommending modifications to minimize escalations, realize operational efficiencies, control variability, costs and reduce cycle-time.

Personal attributes
Capable of managing staff
Have great communication skills
Have analytical and planning skills
Works comfortably with concepts and complexity
Takes people seriously and acts with passion
Strives to satisfy our customers’ and clients’ needs to the highest level by providing creative solutions and driving their business
Communicates effectively and efficiently with empathy, authenticity and esteem.
Leads oneself by striving to win and leads others by driving results in a tough yet fair manner
Have good problem-solving skills.
Able to keep calm and make quick, clear decisions while coping with pressure.
Is optimistic and translates challenges into opportunities.
Travel extensively throughout designated territory

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com