• Gender: Male
• Age: 48
• Designation: Maintenance-In-Charge
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Palghar
• Work Experience: 27.5 Year(s)

Education

Passed Diploma in software application from Phoenix computers, Palghar in 1999 with A grade.
Passed Certificate course in UNIX, C, C++ & C # from SSI Institute, Borivali in 2001 with C grade.

Skill Sets

Operating system : MS DOS, Windows, UNIX.
Languages : ANSI C, C++, C#.
Project work : Completed a project on “Online Registration “in C++.

Work Experience

Maintenance-In-Charge
From - Oct. 2010 to till date
Company profile - Manufacturer of Aluminium Collapsible Tubes and Laminate Tubes

Job profile -
Ensure proper trouble shooting of breakdown maintenance of machines & Utilities within time limit.
Ensure proper execution of preventive maint. of machines & Utilities. Planning & scheduling of weekly preventive maintenance of plant machines. Plan & ensure proper
execution of lubrication of machines as per schedule.
Ensure proper execution of servicing of equipments under AMC as per schedule. Analysis of major, repetitive breakdown & to prepare CAPA for the same.
Emphasis on machine problems affecting quality of tubes & planning the immediate corrective &
preventive action for the same.
Planning & execution of major shutdown, overhauling of machines. Prepare drawings of critical machine components, change parts for different tube sizes & develop
vendors for machining of the same.
Ensure sufficient stock of machine spare parts, raise the purchase requisition, follow up with
purchase dept. for timely delivery of spares. Ensure & review the records as per ISO standard like Preventive maint. schedule & checklist,
Machine history card, B.D % calculation, calibration records, Breakdown analysis & action plans. Assisting in compliance to statutory requirements like Goods lift & Pressure vessel testing
Projects & Developments :
Erection and commsioning of machines & utilities at new plant at Palghar having five fully Automatic
PLC controlled lines for Alumimium collapsible tube production & worked with Taiwanese engineers
during project work.
Installed Print Inspection Camera system ( Make: Muhlbauer, Germany) on printing machines for
online inspection of tube print defects like misprint, half print, letter missing, colour shade variation,
oil spots etc. & worked with German service engineer for commissioning of the same.
Reconditioning, erection & commissioning of two tube printing lines (Coating, Printing & Capping
machine) at Silvassa unit.
Erection & commissioning of 6 colour 120 TPM printing line (Make: Kung Feng, Taiwan) at Palghar
plant.
Design & fabrication of belt conveyors for capping machines.
Design, machining & assembly of Torque mechanism for capping machines.
Assisted in erection & commissioning of Lami Tube line (Make: Packsys Global, Switzerland). Also
attended the training program on machine operation & maintenance.
Reconditioning of old Sprimag (German make) Annealing & Lacquer ovens, Design & machining of
tube transfer mechanism, drive mechanism for the ovens & Sucessfully erected & commissioned.

Assistant Manager
From - Apr.2005 to Sept.2010
Company profile - Manufacturer for automotive

Job profile -
Plant Maintenance : Handling & ensuring proper troubleshooting of mechanical maintenance of plant machines &
utilities within time limit.
Planning & execution of Preventive maintenance of Plant machines, Utilities & Predictive
maintenance of Key Equipments by implementing Vibration analysis, Oil analysis.
Planning of daily activities for fitters.
Assisting in planning & execution of Major shutdown, Overhauling of machines.
Analysis of repetitive, major breakdown by monitoring key indicator like MTTR, MTBF & machine
availability & prepare action plans by using tools like Brainstorming, Why Why Analysis,
Ishikawa diagram. Ensuring sufficient stock of spares, prepare list of required spares & effectively utilization of
monthly allotted budget by prioritizing the spare list.
Creation of material code, MRP run & generation of P.R. in SAP for required spares, follow up with purchase dept. for timely delivery & receiving inspection of the same.
Maintain records as per TS 16949 QMS standard.
Maintain records & conduct 5S activities as a Sub zonal leader of the zone.
Assisting in compliance to statutory requirements like cranes, lifting tools & tackles testing,
Pressures vessel testing, LPG bullet, pipeline & hoses hydro testing, SRV testing.
Projects & Developments :
Assisted in Erection & commissioning of Roller hearth furnace - Bright annealing (Make: Sottri,
Italy) capacity: 8 Ton / Hr.
Erection of Liquid Nitrogen Bullet, Vaporizer & pipeline layout for the furnace.
Erection of Softening plant, Tool room machines.
Shifting & erection of Mini Drawbench machine, Gallium push pointer machine, Mini Straightner
machine from Old plant to new plant.
Assisted in implementing SAP-PM Module.
Worked as a core team member in implementation of ISO 14001 & OHSAS 18000 standards.
Erection of Acid scrubber unit for STP plant.
Design & fabrication of Tube bundle oiling tank with pneumatic operated tilting mechanism.
Cooling tower water pipeline work for Furnace Exothermic gas generator.
Re-layout of Rolling mill cooling tower pipeline & reduced the connected load of 60HP.
Automation of Nitrogen purging pipeline valve of furnace by replacing manual valve with PLC controlled pneumatic actuated valve.

Maintenance Engineer
June 2002 to April 2005
Maxim containers co. palghar.

Maintenance Engineer
From Feb.2000 to June 2002
M/s Pioneer Ball Industries Ltd.

Technician apprentice
From Dec.1997 to Nov.1998
Mahindra & Mahindra Ltd