• Gender: Male
• Age: 36
• Designation: Maintenance Engineer – Maintenance Department
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Karnataka
• Work Experience: 10.3 Year(s)

Education

B. E. in Mechanical Engineering from Govt. Engineer College, Kushalanagara, VTU, Belgaum in 2014 with 61.73%

Skill Sets

Designing & IT Skills:
Solid Edge, Ansys, AutoCAD.
MS-Office:
MS-Office.

Work Experience

Maintenance Engineer – Maintenance Department
Since Jun 2017
Job Profile :
Manpower allotment, control and training the team
Daily monitoring and updates Breakdown history records and available in critical spares list.
Environment safety and maintenance and control the minimum cost product and maintenance.
Knowledge about predictive, preventive, shutdown and Breakdown maintenance.
Knowledge about TPM (Total predictive maintenance) Autonomous Maintenance and maintenance the document reports
Daily report to manager and attend the meeting with team.
Handling Tape Plant Extruder Department.
Receiving weekly Production Plans from manager and Planning for Production Accordingly to weekly target to reduce breakdown hours of critical machines
Involved in the setting up of MIN-MAX waste and production based on the order requirements.
Responsible for Quality and production
Organizing daily work at shop floor.
Arranging, repairing and maintaining tools.
Critical spare management & looking end to end asset care responsible
Utilization of manpower accurately.
Troubleshooting and solving technical problems.
Knowledge about ERP(Enterprises Resource Planning Software).
Involved in the co-ordination with planning and maintenance department for smooth flow of production process.
Proficient in supervising & controlling overall production processes & providing valuable suggestions for efficiency enhancement.
Knowledge about ms word, excel and power point in documents work.
Functional expertise in Manpower planning & coordinating material, procurements.
Utilization of 4M with higher management.
Making and Implementation of kaizens.
Interact and co-ordinate with employees of the plant and plan the Jobs in the shift.
Analyzed work flow and planned and scheduled customer orders based on material availability and production capacity
Maintaining the 5S Activities in the Company and following Safety Rules as per Company Standard.
TPM, Systems, JIT, KAN-BAN system, lean manufacturing.

Maintenance Engineer–Plant Engg. Dept
June 2015 to to May 2017
Job Profile :
To Guide the team & attend Break down of all plant equipment’s.
To Plan preventive maintenance of all machines.
Planning & ensuring scheduled maintenance.
To plan and allocate the work for my team daily update with PM activities, Equipment data and maintenance history in SAP.
CILT check list implementation to all equipment’s.
Equipment break down RCA tracking & CAPA Making.
Equipment related OPL making & display at where it’s required.
Coordinate with vendors on various technologies and managing the maintenance service with external contract.
5’s & Kaizen improvement plan & follow Ups.
Minor stoppages reduction.
Ensure the safe work practice were following with the facilities.(Ensuring 100% PPE’s compliance)
Continuously monitoring & improving key performance indicators (KPI’s like technical efficiency).
Supervision of the plumbing, sewage, and drainage pipe lines.
Identify spare parts, repair & maintain spare parts requirements.
In Autonomous maintenance (TPM) involved in removal of tags.
Maintaining machine history card.
Involving in spares procurement.
Critical spare management.

Production Planning & control – Production
June 2009 to May 2010
Job Profile :
Shift in charge for production with Maintenance.
Operating and program executing in CNC and NC machine.
Planning raw material.
Planning the monthly production for the multiple patterns.
To achieve the daily production target with high quality, through inbuilt quality system.
Reduction of process rejection and rework.
Implementation of poke-yoke for Empowering of semi-skilled operators.
Checking of Raw Material, Work In Process (W.I.P) & Finished Goods (F.G) Stock Monthly (Inventory).

Trainings Programmes Attended:
Lean process and ROCE Programmer, RBEM Programme,
TPM Process and T. C. T. Programme, TQM, Policy deployment.
Trained on TTRC (Tape Plant-rishi Fibic).


Accomplishments
Critical spare management & looking end to end asset care responsible.
By implementing T.P.M and proper PM analysis for solving problem.
Played role of TPM coordinator during audit.
Modifying the belt tension system.
Implementation of 5S in the plant to ensure best work practices.
Experienced in process arrangements, layout modifications & efficiency improvements through validation of the process.
Designing of store layouts for optimum space utilization & minimum handling movements.
Knowledge about ISO/TS-16949, OHAS18001, ISO140001, ISO50001, ISO9001. ISO 22000-2005,AIB INTERNATIONAL Audits, BRC audits, FDA Audits and Food safety audits

Summary
An industrious professional with 5 + years of experience in maintenance department especially in Maintenance and Coordination, Production Operations, Planning & Execution.
Associated with Rishi FIBC solution pvt ltd. As Maintenance Engineer. [From 01 JUNE 2017 till present working]
Worked with Rane (Madras) Limited as Maintenance (Plant Engineering Dept.) engineer. [04 June 2015 to till 25 May 2017]
Worked with Krishna Engineering as production engineer Trainee. [01 June 2009 to till 05 May 2010]
Hands-on experience of supervising overall maintenance process shift wise, Maintenance and managing teams.
Proficient in coordination with various departments for smooth functioning of day to day operations and increasing productivity
Experienced at reducing cost and wastage by implementing innovative systems and processes
Good knowledge of systems and processes related to production, quality and maintenance
Adept at working on various types of machines and tools.
Possess excellent communication, interpersonal relationship, attention to detail and problem solving skills.