Ref. No. : CA - 1461 - (Production - Moulding – with 17.7 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Plastics Processing & Testing from Central Institute Of Plastics Engineering and Technology, Mysore (Karnataka).

B.Sc (Chemistry) from R.M.L. Awadh University, Uttar Pardesh.
12th (Science) from U.P. Board, Allahabad
10th from U.P. Board, Allahabad

Skill Sets

Process Optimization
Utilization Of Man And Machine
Set Up Time Reduction (smed)
Daily Rejection ( Process & Internal Customer) Analysis
Downtime Analysis (5 Why Analysis)
Production Planning
Analysis And Review Of Problem Kanban Card
Followup With Tool Room For Tool Rectifications And Duplications And Tool Life Monitoring
Responsible For Preventive Maintenance Of Machines
Training For Operative Members
Skill Up Gradation
Management Information System.

Work Experience

Designation : Jr. Executive engineer
Duration : Since July 2007
Presently working with leading company (AN ISO: 14001 AND ISO TS: 16949 CERTIFIED COMPANY)
Training undergone:
5S’s, KAIZAN’S, SIX SIGMA, ISO, CFT.QC.
JOB PROFILE:
Process Optimization
Utilization of Man and Machine
Set up time reduction(SMED)
Daily Rejection (process & internal customer) Analysis
Downtime analysis(5 Why analysis)
Production planning (AS PER MONTHLY INDENT AND ASSEMBLY LINE PLANNING)
Analysis and review of problem.
Follow-up with tool room for Tool rectifications and duplications and Tool life monitoring
Responsible for Preventive maintenance of machines
FIFO maintain as per JIT (just in time production )
Training for Operative members
Skill Up gradation
Management Information System.(MIS)

As a Zone Leader:
5’S audits
Kaizens
Quality Circles
Safety

Core member of CCC (cost cutting champion)
M/c’s in Moulding Shop : 150T, 180T, 250T, 350T, 450T. (L&T) 1060T, (HWA CHINA, TAIWAN)
Materials Used : PC (CLEAR, RED, AMBER, WHITE, BLACK, BIEGE, DARK,) PMMA (CLEAR, RED, AMBER), ABS (RED, BLACK), NYLON GF, PP Natural, PP 20% Talk Filled
Activities in Quality:
Inspection at the supplier end.
Inspection of incoming materials.
Maintaining documents related to ISO/TS -16949.
Strengths:
Hands on experience on injection moulding machines ranging from 150T to 1060T
Handling of Hot Sprue Moulds & Multi core Moulds
Processing of Materials like PP, ABS, NYLON-GF, PC, PMMA.
Mould changes by latest technology of Quick clamping devices using the principle of SMED.

Projects & Achievements:
Reduction of lumps up to 70%.And rejection up to 1 %
Reduce the wastage of feed system through
Implementation of Hot Sprue.

Future Goals

I Can Sucess In Future As A Production Manager.
I look forward to an exciting and challenging career with an organization that has a congenial working environment and provides excellent opportunities for mutual growth and to continuously update my technical skills.

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