• Gender: Male
• Age: 31
• Designation: Junior Engineer
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 13.3 Year(s)

Education

Diploma in Polymer Technology From Tamil Nadu Polytechnic College, Madurai in 2012 with 70%

S.S.C. From St. Britto Hr Sec School Madurai, State Board in 2009 with 81%

Skill Sets

Production Operations, Stock inventory, Vendor Development, Team Management
Skilled in managing production with key focus on bottom line profitability by ensuring optimal utilization of resources
Active member in brain storming and problem solving methodologies significant control on process & Quality control documentation (Technical specification)
Successfully completed In-house Training on PFMEA/TS16949-2009/OSHAS 18001/ISO 14001
Adept at monitoring incoming materials supplied by vendors and ensuring that they are as per quality & order-quantity.
Address the Line Team Members about Parts Application and Customer Complaints
Conducting Root Cause Analysis and Quick Kaizen for Process related problems by Involving Line Team
A team player with strong analytical, interpersonal & coordination skills
Applauded for completing the Toyota Project Systems in the company within time frame and by not exceeding the budget.

Known about the Basic knowledge in –CAD 2012
Working experience

Work Experience

Junior Engineer Production: Since Jun 2014
Production Associate: Jun 2012 to May 2014
Company Profile: Leading manufacturer of Structural Adhesives, Sealants, NVH Pillar Parts to major original equipment.
Job Profile:
Understood the existing manufacturing process in SRI
Supervised the modeling Design of cavity and core.
Developed the model product used to CAD
Key Result Areas
Involving in overall production plan and Quality control and achieving daily production target
Updating of production data in System Application Products (SAP) system on daily basis
Knowledge about utilities such as boiler, chiller, compressor.
Extensive work Experience  Batch process in reactors.
Work experience in Exposure to Rubber milling area and kneader machine
Monitoring and improving Overall Equipment Efficiency (OEE) of the plant
Responsible for Production as well as good quality batch process and Extruder rubber parts.
Support new product development activity.
Assisting in formulating & executing production & manpower schedules/plans for smooth execution of the work at shop floor.
Conducting Root Cause Analysis and Quick Kaizen for Process related problems by Involving Line Team.
Preparation of monthly reports and Management Information System (MIS)
Creation of Communication Tools for Better Knowledge sharing for Work Force like OPL, QK and Success Sheets
Accountable for marinating QMS of the company as per ISO,7QC Tools, PFMEA, RCA, TPM standards.
Implementation of Toyota production System (TPS) in plant
Known as very well about Total Productive Maintenance & Total Quality Management
Managing overall production operations & ensuring accomplishment of pre-set targets within stipulated time as well as cost parameters
Man management & Ensure the first part approval.
Implementing Occupational & Environmental Safety Standards
Zero Accidents
Eliminate Unsafe Acts & Unsafe Conditions
Internal Auditing & Verifying Effectiveness
Process and Product Audits
Rectifying Non Conformities & Standardize Corrective and Preventive Action

Highlights:
ISO/TS 16949;2009 certification  audit successfully completed at attitude Rubbers.
Implementation of 5S and Safety Awareness with Line team in shop floor.
Trouble shoot the machine & mold trial.
Internal rejection  cost has been reduced from 849 Euros to 425 Euros by Reused Meshes.
Distinction of being the best team of the month for achieving the production targets
Cost saved from 1421 Euros to 1185 Euros by reusing of rubber for cleaning of vessels.
Reduction in Hazardous Waste Generation by Close Monitoring and Continuous Improvement.
Created Visual Displays for Customer Complaints and in process activities.
Successfully completed the Total productive maintenance Project in m/c.
In 2014 My team was got Best improvement supplier award  from Toyota.

Major Project:
Title: Improve The Productivity On Injection Moulding
Location: Sundaram Rubber industry
Period: 05-2012 to 06-2012 
Description: The project aimed is the improved the productivity in the injection moulding M/C, we are designed the cavity mould is four ways of made the product, 2 cavity mould in process time while other 2 cavity are doing eject the products

Training Attended:
2012; Training on Lean Manufacturing on Anand production system.
2013: Safety Training - Unsafe Act, Unsafe Condition, Near Miss Identification and Educating the Work Force for Safety Awareness from Anand
2013: SAP Training from present company
2014: FMEA Training from present company 
2015:CI Workshop from present company

Future Goals

Diploma in polymer Technology  in quest of middle level assignments Production with a leading organization of high repute.