Ref. No. : CA - 30328 - (Maintenance and Service - Dies & Tools – with 4.3 years in Plastic Industry)

Education

B-Tech – Mechanical Engineering. Suryodaya College of Engineer & Technology Nagpur in 2017 – 2021

Diploma in Mechanical engineering with FIRST CLASS from Government Polytechnic College Gondia

Skill Sets

TECHNICAL SKILLS:
MACHINES:
Conventional: TIG Welding, MIG Welding, Arc Welding, Surface, Grinding, Lathe, Milling, Radial
drilling, power tools (pneumatic grinder, pneumatic polishing).

TOOLING:
Press tools: Maintenance for progressive tools etc.
Molds: Maintenance for injection molds.

SOFTWARE:
AutoCAD 2010
MS Office Suite applications, Word, Excel, PowerPoint, Outlook

PROFESSIONAL DEVELOPMENT:
Ergonomic study done for the Operator Fatigueless and implemented SMED concept
Time study conducted for the TPM activity
Trained extensively on OHSAS (Occupational Health and Safety Systems) Value engineering,and
Communication skills, Safety, 3C & 5S, Mould Troubleshooting

Work Experience

Senior Associate
Maintenance (Tool & Die maintenance & Tool Room In charge)
From Aug 2016- to till date.
Company profile- services provider that expertly manages the
development, manufacturing, sales, and service of components related to automotive and
transportation fields. Its product segment consists of engine management systems, electric
powertrain systems, drive control systems and car information systems.

Documents maintain: PM Plan Vs Actual, Monthly Breakdown Target, Consumables
Purchase request, & IATF16949.
Job profile:
Repair and maintain press tool of 250 -400 kg & injection mould of 850-1500kg
Repair and maintain hydraulic press of 45kn & Horizontal and vertical TOYO injection
moulding machine with tonnage of 80-180 tonnage capacity
Routine service and regrinding of tools
Repairing Damaged mould with welding & polishing.
Document and update die history and other work records
Records keeping and practice IATF16949.
Attend Break downs, identify fault and solve at the problem with minimal downtime to aid
production
Working with outside vendors to develop tooling and fixtures that result in the manufacturing of
high-quality products.
Manufacture new tooling and ancillary spares to support production activity and customer
deadlines .
Planning and implementation of manufacturing process for new products, new process, and
process improvements.
Operate EOT ( Electric overhead travel) crane capacity of 2 ton with 6 directions & manual
forklifts of capacity of 25000kg
Involved in product development and member in CFT ( cross functional team).
Implemented CMMS Software-Computerized Maintenance Monitoring System.
Productivity improvement through automation / semi-automation approaches and poke- yoke
techniques
Support new project tooling from commissioning stages through to start of production
Responsible for schedule the Maintenance as per the plan.
Test and validate electrical and hydraulic /pneumatic operations of tools before returns to
production.
Responsible for MTTR and MTBF performance
Plan, Do, Check, and Act on for localization
Annual preventive maintenance planning and carrying out as per the Plan
Achieved the set target laid by the organization.
Developed and provided data and quality review to senior management team.
Exposure of TPM, 5S, Ergonomic Operation OPL (One Point Lesson formation for the Safety)
Responsible for tool room.
Adequate Knowledge of PLC/Hydraulics & pneumatic.

ACHIEVEMENTS:
Design review for the existing models and updating for future projects
Worked out for the Field Failure analysis
Framed a procedure for the Descaling of Molds on Cooling path
As a Junior Associate in moulding proved the planning & controlling of shifts and did
troubleshoot to the production issues.
Cost savings done in process changes and in spares development without any quality impacts
Localized the press tool punches and saved the tool cost
Localized the mould manufacturing for the new product in India itself by reverse engineering
technique at critical time.
New source developed similarly for the existing tool for refurbishment

Having 5 years’ experience in co-ordinate Mould Maintenance team, time estimation, work
execution, spread sheet preparation.
Maintenance of injection mould, Press Tools, and jigs fixtures, gauges
Specialization in mould maintenance, Die Maintenance, and Trouble Shooting.
Maintaining IATF16949 and EMS Documents.
Sound knowledge in Shop floor Handling, Maintenance planning, Manpower handling,Cost
Estimation, Cutting Tools, Vendor development, Fixture design & Product development.
Good Analytical abilities and problem-solving skills.
Quick grasping power and zeal for learning new things.

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