• Gender: Male
• Age: 45
• Designation: Head - Operations
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Hosur
• Work Experience: 23.8 Year(s)

Education

POST DIPLOMA IM MACHINE MAINTENANCE FORM CENTRAL INSTITUTE OF TECHNOLOGY YERA 2000

Skill Sets

Cost saving through single line convert to multi line
Eliminated Top five customer complaints using by Poke yoke Implemented “ ZERO “ defect approach
Implemented 14 – Q Principle (2.Units)
In house rework PPM reduced from 2000ppm to 500 ppm
Sucussfully completed IATF 16949 : 2016 , ISO 9001 : 2015, AS 9100 “D” Revision , SQ – Mark , MSIL – Green Supplier Activites , VDA 6.3, BRC, Etc
Production Production Planning Process Optimum
Raw Material Planning MIS Reporting Administration Manpower Planning Packaging development
CORE PROFICIENCIES & SKILLS
QA & QC Function MR Activity Induction & Training Job Analysis Succession Planning
SPC, CP,FMEA, CPCpK Studies
Employee Relations
BRC / ISO/ EMS/IATF/AS
SQA, PUQ, IQC, CSD
Industirial Engineering Inventory Control Customer Intraction
Time Planning (New Product) Business Planning
Team Management Executive Leadership

Work Experience

Head - Operations
From :Sep21 to till date
Company Profile : Manufacturers of Front Grill, Instrument Panel, Spair Wheel Cover, Seat Foam, Heat Rest & Arm Rest, PU Molded Knobs

Job Profile :
Production planning which includes Raw material Planning Manpower planning, Planning of machine utilization.
Planning for Maintenance of molding tool, Production monitoring, Reduction of Scrap & rectification Level.
Maintaining 5S system in shop floor. Poka Yoke, JIT & Kanban implementation in the shop floor.
Achieving daily schedule v/s Dispatch,
Solving Customer related complaints
Improve Productivity by reducing Cycle Time.
Ensure Optimum Material consumption at lower specification limits.
Standardize process parameters to improve process capability.
Effective Utilization of manpower for improved efficiency.
Maintain machines and moulds always fit for intended use.
Handling moulds & setting Parameters to Injection Moulding Machines.
Optimizing Process Parameters.
Trouble Shooting of Process & Machine.
Material composition.
Proper allocation of various jobs to sub-ordinates
Planning of required machine hours based on the schedules received from the customers.
Man and Machine deployment based on the orders received.
Releasing Raw material requirements and consumable requirements in advance based on the tentative schedule to the suppliers through purchasing department.
Monitoring and achieving the production and improving the productivity by cycle time study.
Monitoring schedule vs. supply on daily basis.
Reduction of rejections and scrap by improving and optimizing the process and monitoring the same through the trend charts.
Solving the customer complains if any.
Implementing 5S systems in the shop for the upkeep of the shop floor.
Conducting internal training program and on the job training to the operators and workers.
POKA-YOKE implementation in the work place
QA & QC and Documents :
Monitor supplier performance & new supplier development activities.
Responsible for preparation of submission of PPAP, FMEA, CP, SPC, 8D, 5 Why,Scrap Trend, POKA YOKE.
Conducting Machine capability study for significant product characteristics for all posses once in a year of after any major breakdown of process.
Conducting process capability study (Cp, CpK) at the time of PPAP submission & after FPS (First Production Shipment) to establish statistical control limits for all parts for significant product
characteristics (In LINE WITH IATF-16949 REQUIREMENT), TPM Activity.
Conducting data sheet & Distribution check sheet study for raw material to evaluate incoming R.M. Quality & give feed back to supplier.
Responsible for conducting Internal audit of plans & carryout internal audit of various areas of our plant as well as our other sister concern units.
Industrial Engineering and Business Development :
Interacting with customers for the projects I am handling and preparing technical presentations, cost estimations with total project timing plan.
Following with customers about the status of the quotations and the technical proposals.
Releasing inter-department plans for executing the customer orders and chasing with the entire service department to ensure the execution of orders are going on as per the timing plan agreed with the customer.
Acting as a window person between all internal departments and to the customer so that customer will have a single point contact.
Conducting internal project review meetings to ensure the timely execution of the projects in various stages.
Production support
Customer Support
New product Trails & Documents
New Development & Follow ups.
New vendor developments & Audit.
Cost analysis for an item while developing with new vendors.
Examining the standard and the quality of the supplier.
Vendor registration with the company
Schedule planning
Cost saving and Negotiations
New Development & Follow ups
Technical Information (Machines, Robots, Moulds, Paint Booth, Materials, Customers Handled) :
INJECTION MOULDING MACHIENS & ROBOT HANDLED:
Windsor 80 to 1200 tons, Win Micro 75 and 360 Tones (Micro Processor Machine), Batten field 300 tons, Cincinnati Milacron 110 to 400 tons, L&T 250 Tons to 600 Tons, NIIGATA-350 tons, HMT, Eangle , Nessai.
FCS ,SUPER MASTER, JET MASTER, Engel, Fanuc.
ENGLE 3 Axis, ABB- 6 Axi
Paint Booth WET , DRY, Closed with oven
IBM , EBM and ISBM Machines :
SIKA (EBM), SPPEDEX (EBM) 2+2 , 4+4 AND Milacron 2+2
IBM Jomer
ISBM - ASB
MOULDS HANDLED:
Two plate, three plate moulds, Hot runner moulds ,Moulds with side core and Spilt Actuation System.
MATERIALS HANDLED:
PE, PP, HIPS, ABS, PC, PVC, PET, Acrylic, Pc-Abs,Glass Filled Nylon , PEEK, TPE & Etc.
PROCESSING MACHINES HANDLED:
Injection Moulding Machines ST & SP, Blow Moulding Machines (Automatic & Semi Automatic), Reaction Injection Moulding machine (RIM), automatic and semi automatic paint booth with and without conveyor.
Customers Handled: (OEM & Tire I )
Two Wheeler Customers :
TVS motor company Ltd , Royal Enfield , Bajaj Motors , Hero Honda, Yamaha, OLA Electric
Four wheeler & heavy motor vehicle Customers:
HMIL , MARUTHI, FORD, ASHOK LEYLAND, DIMILER, VST,PSA, TAFE, ETC.
AEROSPACE Customers:
UTC , MOOG, HICO, ETC.
NON AUTOMOTIVE Customers :
NOKIA INDIA , SAMSUNG , BUTTERFLY, HUL, RB, SOLO
TIRE I Customers :
BOSCH RBEI , RBAI , After Market, Power Tools , SEG Automotive , ABB, GEA , MERSON, L&T ENERGY METER, AUTOLIV INDIA, TAKATTA , NEXTEER, SALCOMP, ETC
VI. Customers Handled (Tire II )
SMR Bangalore, Suprajith Bangalore, Secure Meters Udaipur, MNR Filters Bangalore, Knorr Breams
Pune, ORB Energy Bangalore, TBI Bangalore, Visteon Chennai, Minda Hosur,
KEY SKILLS / ACHIEVEMENTS:
Achievements:
Cost saving through single line convert to multi line
Eliminated Top five customer complaints using by Poke yoke Implemented ZERO defect approach
Implemented 14 Q Principle (2.Units)
In house rework PPM reduced from 2000ppm to 500 ppm
Sucussfully completed IATF 16949 : 2016 , ISO 9001 : 2015, AS 9100 D Revision , SQ Mark , MSIL Green Supplier Activites , VDA 6.3, BRC, Etc

Sr. Manager - Quality & MR
From : Jan 17 Sep21
Company Profile : Manufacturer, Supplier of Plastic Bobbins, Rubber Molding, etc

Quality
From : Sep11 Dec17
Company Profile : BYD Electronics India (P) Ltd

Asst. Manager (Production)
From : Jul05 Aug11
Company Profile : Sundaram Auto Components Ltd

Asst. Manager (Production & PPC) -
From : Aug 01 Jun 05
Company Profile : Fiem Industries Ltd (Hosur) -

Future Goals

Targeting challenging assignments with a globally reputed organization to achieve management vision & goals in planned and stipulated time frame
work in an innovative and inspiring environment that will boost my creative strength. Enabling me to enhance my career as well as the company I work for strength.
Competent Person in Systematic approach, and total involvement with assigned responsibility
Friendly enthusiastic and persuasive in all situations.