Ref. No. : CA - 29232 - (Management – with 30.2 years in Plastic Industry)

Education

MBA (Finance): IGNOU, 2000/2002, CGPA 3.43 on 5-point scale

Skill Sets

MBA Industrial Engineer and Lean Six Sigma Black Belt with 30 years of industry experience in developing operations management for business processes competitiveness

Core competence in industrial management and business process improvement change leadership for sustainable competitiveness.

Business excellence deployment with strategic, operations planning, and change management leadership.
Building internal strengths in process value streams with Lean Six Sigma for competitiveness and profitability.
Certified Assessor of “Business Excellence” (EFQM)
Certified Assessor of “World Class Manufacturing Excellence” (Frost & Sullivan)
Certified “Lean Six Sigma Black Belt” (CII – IQ)
Certified Auditor of ISO Systems - QMS, EMS, OHSAS, EnMS,

Work Experience

Head, Industrial Engineering, Corporate HO
Since Feb 2004
Job Profile :
Reporting to Director (Technical) and Jt. MD
Leading change management to develop strengths & deploy world-class manufacturing for business excellence.
Facilitated corporate growth objective alignment with manufacturing strategy of Indian business units.
Developed facility layout plans and work system design along lean manufacturing to build world-class facilities in India.
Developed operations excellence in value streams for workflow speed and lower lead time to market.
Improved processes with a lower cost of quality by improving six sigma process reliability.
Improved factor productivity of Material, Energy, Water & Labor.
Optimized manpower productivity with low-cost automation.
Facilitated automation scope analysis and material handling systems.
Facilitated technical support to indigenous machine building and automation for building low-cost facilities.
Optimized process cost with make/buy/subcontract routing decisions.
Installed desired measurement metrics of operations excellence analysis improving planning & control systems.

Head, Productivity & Planning
Jan 1992 to Jan 2004
Job Profile :
Reported to GM (Works)
Developed improved cost effectiveness in process engineering.
Facilitated performance linked incentive scheme effectiveness to achieve companywide productivity increase leading to turnaround.
Developed Standard Operating Procedures and Process Sheets throughout manufacturing operations.
Facilitated Kobetsu Kaizen, SGA , TPM, Six Sigma Process Control, ISO Systems Installation and continuous improvements.
Managed daily Production Planning & Control of unit operations. Managed product mix work flow, month plan and dispatch schedule.
Managed raw materials & critical tools inventory control. Managed Job scheduling, line routing, machine loading, WIP control on production & assembly lines.
Managed MIS, budget & production review with GM (W) & HODs.

NIIT Course Coordinator
Jan 1990- Dec 1991
Company Name : NIIT
Job Profile :
Taught computer fundamentals & programming modules

Recent Achievements
Developed and deployed change initiatives towards world-class manufacturing strengths for business transformation (2012-20).
Led world-class facility development at all Indian and overseas units to build competitive strength in manufacturing (2008-12).
Led plant facility modernization and automation in India (2012-15)
Lead concept and design development for low-cost indigenous machine-building and low-cost automation plans (2012-2020)
Installed standard operating procedure for six sigma process reliability and work standard benchmarks (Continuous).
Facilitated environment sustainability with optimized plant utility and factor productivity of Material, Energy, Water, GHG, Carbon
Facilitated cost optimization in-process and labor productivity (2004-2020).

Professional Training
Lean Expert and Six Sigma (LSS) Black Belt; CII – IQ, Bengaluru, Sept. 2017
Business Excellence Assessor (EFQM Model); CII-IQ, Bangalore Oct. 2013
World Class Manufacturing Excellence Assessor; Frost & Sullivan, Mumbai, 2012
Lean Manufacturing; Pune, 2006
Work-Study, NITIE, Mumbai, Feb. 2012 Sustainability Management Framework; CII-IQ, New Delhi, Jan 2016
Certified Auditor: ISO Systems 9001, 14001, 45000 (OSHA); 46001, 50001 & GHG A/C; ISO 14064:2006
Pinch Analysis of Energy & Water (RUN); IIT, Mumbai, Oct. 2009
PG Diploma in Computer Application (PGDCA): 1 year, from NIIT, Patna, in 1989

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