Ref. No. : CA - 36990 - (Quality - Blow Moulding – with 10.6 years in Plastic Industry)

Education

Bachelor of Mechanical Engineering(2011-2014) Sigma Institute of Engineering, Wahgodia. Graduated bachelor of Mechanical Engineering with 7.08 CGPA. Graduated throughout Distinction in all semesters.

Diploma Mechanical Engineering(2008-2011) in R.M.S. Polytechnic, Wahgodia Diploma Mechanical engineer with 6.56 CPI. First class / Distinction in
throughout all semesters.

Secondary School Certificate(SSC) (2007-2008) in Shree Sayaji High School, Vadodara Passed out SSC with 63.85% from GSEB.

Skill Sets

GEMBA
USP Test • 5S – Work place management • Kaizen
Plastic defect trouble shooting
7QC
APQP / FMEA
SPC / MSA
Six Sigma (DMAIC) • NCR/ 8D / CAPA / RCA • Continuous improvement • GMP - Good manufacturing practice
GDP – Good document practice
Good communication skills
Good presentation skills
MS Office
Team handling / Tem player • ERP / Tally / SAP
Virtual meeting using app like Zoom /Microsoft team / Google meet.

Work Experience

Head (Manager) - Quality
From August 2022 to Present
Company Profile- Manufacturing for the pharmaceutical and cosmeceutical industry.

Job Profile-
Daily planning activity / allocated shift work to Shift engineer.
Responsible for overall quality system preparation , review , implementation and compliance as per current guidelines and practices.
Coordination with customers for Technical and Regulatory matters.
Approval and review of master documents like Batch documents, Specification (RM, PM & FP), STPs and SOPs etc.
To provide need base and schedule-based training to sub-ordinate, production / ware house and engineering personnels.
Ensure testing as per the US Pharmacopoeia for drug plastic bottles and caps.
Ensure all quality control testing and inspection for incoming, in-process & finished goods.
Responsible for vendor development, Vendor audit and Vendor evaluation.
Preparation of tracking for different activities like validation and calibration.
Responsible for market complaints categorization, investigation, response, CAPA and closure.
Change control management and deviation.
Involved various customer agreement and outside laboratory contract.
Product development and Mold qualification.
Auto visual inspection system validation.
Established a proper QMS in Plant.
Conduction statical analysis of specification of final product and develop trend charts.
Set up and internal audits at regular intervals.
Validation / Qualification (DQ/IQ/OQ/PQ) / Calibration of all machineries and equipments available at the plant as per schedule.
Implementing quality tools and techniques like 7QC / Kaizen / 8D / Brainstorming / FMEA / SPC / 6 sigma / 5S in manufacturing process or in customer complaint.
Support departments to prepare for external audit.
Verify / ensure that FIFO System is followed by Stores dept.
by issuance material in production and dispatched the material to the customer.
Ensure the Pest and Rodent control activities are performed by hired agency.
Reports to Sr. Vice President - Operations.


Assistant Manager - QA/QC
From May 2021 to Aug. 2022
Company Profile- Manufacturer of Bottles, Packaging Services , Syrup Bottles and Plastic Bottles & Jars.

Job Profile-
All the responsibilities as per mentioned above in Current Organization.
Reports to G.M. - QA/RA/NPD.


Sr. Engineer - Quality
From June 2016 to May 2021
Company Profile- Elmex Electric Pvt. Ltd

Job Profile-
Looking of all activities related to in-process inspection.
First part approval and patrol inspection as per Control plan.
Responsible for raising Non-conformance (NCR) & initiating corrective / preventive action (CAPA) ; If manufactured parts not meets as per specification. Carried out ppm calculation of rejected moldings and action taken to reduce rejection in PPM as per target decided by management on monthly basis. Prepare daily / monthly molding quality problem analysis report / rejection reports.
Balance score card monitoring of Key result are / Key performance indicator given by management.
Involvement with D&D dept. for new tool / repeat tool trial feedback about quality related issue / approval.
By monitoring monthly basis data like, PPM Rejection, NCR, Kaizen , ECR , Improvements taken to make presentation of MRM / Quality improvements. Reports to Quality manager / Assistant Vice President.


Engineer - QA/QC
From January 2014 to June 2016
Company Profile- EXECHON

Job Profile-
Incoming material inspection and Testing of Raw material and Packaging material as per testing procedure.
A Line clearance is given as per production planning and ensure that no previous production material was there on machine.
Carried out inspection at the time of startup production as per IPQC Record and given approval of production run.
Issue BMR as per production requirement.
Issue daily base label to production for finished goods packaging.
Hold the non-conform material and inform production dept.
to rectify them and segregation Verify material is used in production as per FIFO system / approved material.
Daily verification of all the weighing scale by standard weights.
Daily Humidity control monitoring available at respective area.
Maintain calibration of all the instruments available at plant.
Issue Certificate of Analysis at the time of Dispatch.

Future Goals

B.E. Mechanical engineer over 10 years of experience in Quality Assurance / Quality Control, Certified Internal auditor (ISO 9001:2015 / ISO 15378:2017 / IATF 16949:2016 / EMS 14001:2015) & 6 Sigma Green belt

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