Ref. No. : CA - 18778 - (Production - Compounds & Masterbatch – with 25.9 years in Plastic Industry)

Education

Diploma in Mechanical engineering From B & B Polytechnic, VallabhVidhyanagar, Gujarat in 1995

Skill Sets

14 years of progressive experience in managing Production, Quality, Safety and Cost Control for large and mid-sized polymer compounding organizations. Verifiable strengths in designing and improving processes and work procedures in support of Continuous Improvement programs. Practiced ISO 9000 and TS 16949 certifications. Excellent interpersonal skills collaborate with customer teams to identify and remedy quality issues. Well versed in all aspects of production including inventory management, quality improvement, safety programs, scheduling and maintenance.

Areas of Expertise: 
Managerial Skills,  Work Prioritization/Scheduling, Troubleshooting,  Coaching and Motivating Others,  Cost Control,  Preventive Maintenance,  Time Management,  Employee Engagement,  Eliminating Waste, Project Management, Workplace Safety,  Continuous Quality Improvement. 

Computer Proficiency:
Work experience on Microsoft Office & its various applications. 
Work experience on ERP in production & main

Work Experience

Gm – Operations
From:- Aug 23 To Till
Company Profile:- Manufacturing Of Additives/masterbatches And Special Compound Used For Various Types Of Flexible Packaging Films

Agm-production
From:-apr-20 To July -23
Company Profile:-manufacturing Of Engineering Plastics Compounding

Agm -Production (Head- Manufacturing)
From:-june-18 To Mar 20)
Company :-Calco Poly Technink Pvt. Ltd. Sonepat, India

Project-operation Engineer
Polymers & Chemicals Ltd.- Nairobi, Kenya (E.a.)

Manager- Production
Since April 2011 To Oct 2016
Company Name: Loxim Industries Ltd
Company Profile: 
Job Profile:
Production Planning & Scheduling Daily, Weekly And Monthly And Forecasting.
Setting Up Continual Improvement System To Reduction Of Setup Time, Waste Reduction And Recycling Of Nonconforming Products.
Monitoring Customer Complaints And Providing Correcting Actions To Avoid Reoccurrence Coordinating With Qa For Implementing Corrective Action.
Vendor Development For Outsourcing Of Maintenance Jobs In Order To Develop Local Spares And Also Procure And Also Expedite With Vendors For Material.
Co-ordination With Supply Chain & Logistics For Procurement Of Material According To The Plan.
Management Of Rm And Fg Inventory
Maintaining Plant Performance Reports On A Day To Day Basis.(mis)
Monitoring And Managing Of All Entire Process In Production Like Maintenance Of Machine, Production Process, Safety, 5s, Quality And Also Maintain Iso/ts 16949 System In Production Area.
Training Employees To Perform As Per Standard Operating Procedure.
Improving Manufacturing Costs Through Effective Utilization Of Manpower, Equipment And Facilities.
Maintaining And Motivating Sub-ordinates So That Team Objective Can Be Met.
Machine Set Up, Process Optimization For Pbt, Pc, Pa6, Pa66, Abs, Pp.
Exposure To Overhauling, Preventive And Breakdown Maintenance Of Various Equipment’s.
Proactive, Predictive And Breakdown Maintenance Of Plant Machineries In Order To Get Maximum Availability.

Sr. Supervisor (Operation).
May 2010 To April 2011
Company Name: E.i.du Pont India Pvt. Ltd
Company Profile: Company Is Engaged In Manufacturing Of Engineering Thermoplastics With An Installed Capacity Of 18,000 Tons/annum.
Dupont Offers The Plastics Industry A Unique Combination Of Material Science, World Class Production, Innovative Design And Hands-on Industry Support.
Dupont Drive Market Innovations Through Our Strong Heritage In Polymer Science, And Are Dedicated To Solving Real Customer Problems.
Job Profile:
Worked As Sr. Supervisor -Operation For Engineering Plastics Business.
Enhance Efficiency And Maximize Productivity In Compounding Process.
Conduct Continuous Improvement In The Process To Reduce Change Over Time (Cot) And Achieve Lead-time Targets Through Kaizen, Lean, 5 ‘S.
Collaborate With The Vendors For Local Engineering Spares And Assisting Them In Enhancing Their Quality Standards. (Maintenance)
Supervise The Contract Workers, Maintaining Discipline And Ensure Their Positive Contribution.
Exposure To Overhauling, Preventive And Breakdown Maintenance Of Various Equipment’s.
Proactive, Predictive And Breakdown Maintenance Of Plant Machineries In Order To Get Maximum Availability.

Engineer
Nov 2007 To April 2010
Company Name: Hi-tech Engg
Company Profile: The Company Is Engaged In Pipeline, Fabrication Business And Also Job Work Business Since Last 15 Years.
Job Profile:
Worked Different Contract Sites For Pipeline, Structural Fabrication And Erection Work And Maintenance Jobs.
Worked For Job Work Of Other Companies.

Manufacturing Team Member 
Mar 1998 To Oct 2007
Company Name: Sabic Innovative Plastics India Pvt. Ltd
Job Profile:
Planning & Execution As Per Production Schedule.
Effectively And Efficiently Running The Compounding Process To Attain Maximum Yield.
Online Trouble Shooting If Any Problem Persists In The Compounding Process.
Exposure To Plastic Mechanical Properties Testing Equipment (Impact, Tensile & Mvi).
Spot Maintenance And Suggestion For The Improvement Of The Maintenance Of The Machinery
Handling Contract Labors In Plant For Carrying Out Production Activities
Conduct Continuous Improvement In The Process To Reduce Change Over Time (Cot) And Achieve Lead-time Targets Through Kaizen, Lean, 5 ‘S.
A Hew (Highly Empowered Work Force) Team Culture And Boundary Less Work Environment, Expertise Is Being Created Almost In Each Work Point Like Blending, Extrusion, Packaging, Raw Material Handling And Utilities Through Rotational System Of Organization
Ensuring Documentation And Compliance To Iso/ts16949.
Ensuring Safety At Plant And Training The Employees In Health Hazards And Safety Precautions.

Production Cum Maintenance Supervisor
Dec 1995 To Feb 1998
Company Name: Royal Cushion Vinyl Products Ltd
Job Profile:
Work Experience In The Process/maintenance Of Calendaring, Which Makes Pvc Films For Food     Processing, Packaging Industries & Are Also Used For Flooring Carpet.
Knowledge On Multilayer Lamination Process & Working Knowledge In M/c. Of Auma & Lamination (Italy).

Hands On Experience In Processing And Maintenance Of Equipment’s:
Twin Screw Extruder (W & P Coperian, Berstorff, S M Platek, Steer),
Loss In Weight Feeder (K-tron, Brabender), Pelletizer (Conair Jetro, Lunarmech, Glaves), High Speed Mixers (Neoplast, Hanschel, Spark), 
Air Compressors (Kirloskar)(chicago Pneumatic), 
Centrifugal Pumps (Kirloskar) (Johnson), Blowers (Kulkarni Engg.), 
Soft Water Treatment Plant, R.o. Plant, Dm Water Plant, Heaf (High Efficiency Air Filter) Unit System, Rotary Valves, Nitrogen Plant, Knife Gate Valves Etc. Also Worked On Mechanical Seals, Gaskets, Pipelines.

Ancillaries & Auxiliary Equipment’s Handled:
Rotary Valves, Injection Molding Machine (L&t Demag), Blow Molding Machine (Advanced, Usa), Gearboxes, Stretch Wrapping M/c, Material Handling Equipment’s Such As Forklift, Pellet Trucks, Stackers, Hoists, Vacuum Pumps (Centrifugal, Water Ring Type), Cooling Towers, Ahu, Firefighting System, Heaf Unit System And Air Dryer.

Achievement Highlights:
Capacity Expansion Project At M/s Loxim Industries Limited, By Installing A New Twin Screw Extruder, Including Its Downstream & Upstream Peripheral Equipment’s.(project)
Successful Implementation Of Iso Ts16949 In Production Planning In Loxim Industries.
Winner Of “Best Shift Team Award” In Jan-2011. Member Of 5 S Team.
Member Of Dupont Production System. Familiar With Kaizen, She, Lean,   Work Permit, Ladder Safety, Stop, Ltctr Etc.
Conducted Tco Project And Successfully Completed "Reusage Of Purging Hips" Project Achieving Annual Saving Of Rs. 1.5 Million.
Member Of Reduction Break Down Team (Reduced Breakdown Time From 5 To 2% And Increased The Yield From 91% To 97.7 %.) 
Certified First Aider, Member Of Trained In Firefighting, Work Permit Procedure, Rescue Operation, Loto, Job Safety Analysis, 5 S, Personal Protective Equipment’s, Process Stops Reduction.

Areas Of Expertise: 
Managerial Skills,  Work Prioritization/scheduling, Troubleshooting,  Coaching And Motivating Others, Cost Control,  Preventive Maintenance,  Time Management,  Employee Engagement,  Eliminating Waste, Project Management, Workplace Safety, Continuous Quality Improvement.

Training:
Iso 9001-2008
Ts-16949
Six Sigma-5, First Aid, Firefighting.
Ehs, Osha, Work Permit Procedure, Rescue Operation, Loto, Job Safety Analysis.

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