Ref. No. : CA - 29145 - (Production - Blow Moulding – with 29.2 years in Plastic Industry)

Education

Postgraduate Diploma in Plastics Processing Technology Central Institute of Plastics Engineering and Technology - Chennai, Tamil Nadu.
MBA in Undergoing from Madurai Kamaraj University - Madurai, Tamil Nadu
Bachelor's in Physics from Madurai Kamaraj University - Madurai, Tamil Nadu in July 1985 to June 1988.

Skill Sets

Skills / IT Skills
Windows (Word, Excel) Spectrum (special ERP used by manikchand) and SAP

Area of Expertise
Plant Operation
Coordinating with the various departments to accountability for strategic utilization & deployment of available resources to achieve

Work Experience

General Manager
From December 2019 to present
Company profile- Manufacturing of household items as well having 145 BPM Hildon Packaged drinking water line(Fully Automatic) with Shyam 4 cavity Stretch blowing machine (SBM) fully servo model.

General Manager
From September 2017 to December 2019
Company Profile : Manufacturing of Pet preforms and bottles.
Job Profile :
Looking after entire factory includes production planning, maintenance.
Interacting with purchase department for factory requirements.
Interacting with HR department for the admin and selection of correct and required people’s for the factory.
Customer interaction, new product development.
Vendor development for moulds and fabricating work.
New mould installation and servicing of the existing moulds in house
Inventory control and Administration of factory.

Factory Manager
May 2013 to August 2016
Company Profile : Manufacturing of Pet Preforms and Bottles.
Job Profile:
Looking after entire factory includes production planning, maintenance, purchase, Dispatches.
Customer interaction for new product development.
Vendor development
New mould installation and servicing of the existing moulds both Preform injection and Blow moulds in house.
Administration of factory

Plant Manager
August 2005 to September 2012
Company Name : Dhariwal Saiee Aqua Foods and Beverages Ltd
Company Profile : Manufacturing of Packaged drinking water of 120 BPM, with Sidle(Synergy) blowing machines, and Hildon line, (with hot melt glue). Reverse Osmosis capacity 12000 LPH.
Job Profile :
Looking after entire plant, Production Planning, Maintenance.
Purchasing, interacting with all Department for their requirement,
Dispatch of the goods as per market requirement.
Vendor development,
Liasoning with government departments like Bureau of Indian Standard. Pollution Control Board, etc related to plant operation.
General administration of factory.

Production Manager
August 2001 to July 2005
Company Name : Southern Chromatic s Pvt Ltd
Company Profile : Manufacturing of stationary products, Like ruler, stamp pad, Self inking stamp pad, OHP pens, geom-entry box and Ball pen with assembly also.
Job Profile :
Dispatches as per the Indent local and Export.
Complete Plant Machine and Mould Maintenance.
Sub Contracting of assemblies of pen and stamp pad.
Inventory control.

Production Supervisor
Sept 1999 to Dec 2000
Company Name : Gulf Packaging Co. LLC
Company Profile : Manufacturing of Pet Preforms and Pet jars.preforms for 20 Ltr and 20 Ltr bottles.
Job Profile :
Production planning, dispatches
Plant Maintenance.
Involved in developing of SOP for the plant and got ISO 9002-1994 version.
Involved in rejection control.

Plant In-charge
January 1998 to September 1999
Company Name : Petcons
Job Profile :
Installed the Injection Moulding machine for preforms, and blowing machine for Pet bottles.
Taken care of plant
Dispatches as per sales team.
Training to the Operators.

Plant In-charge
October 1994 to January 1998
Company Name : Technology Plastics Ltd
Company Profile : Manufacturing of Pet Preforms and Bottles.
Job Profile :
Installed Mag Plastic (Both preforms and bottle Machine with service engineer)
Looking after production,maintenance and Dispatches.
Iterating with purchase department for plant requirement.
Dispatches as per the sales team requirement
Installed 60 BPM Packaged Drinking water unit (for Cad-bury Sch-weeps) and production as per the standard.

Production Officer
August 1991 to October 1994
Company Name : Pearl Polymers Ltd
Company Profile : Manufacturing of PET Bottles and PET Jars.
Job Profile :
Individual complete mould change of ASB Machines.
Handling the shift production as well as man power for the shift.
Taking care of quality.
Achieving the targets.
Manufacturing of PET Bottles and PET Jars
Individual complete mould change of ASB Machines.
Handling the shift production as well as man power for the shift.
Taking care of quality.
Achieving the targets.

Additional Information
Responsible for all Manufacturing, Purchasing, and Distribution operations as well as
Manufacturing support functions: Engineering, Planning and Maintenance.

Organizational objectives.
Strategizing & setting up standard operating procedure, formats for production, quality, Maintenance etc.
Providing leadership and coaching to plant and operating team.
Streamlining efforts for process enhancement & improving operational efficiencies.
Implementing cost saving measures & modifications to achieve substantial reduction in terms of man-days, production cost. Raw material & energy consumption.
In house mould maintenance of Injection mould (Preforms of both single and two satge both Indian and Chinese moulds of all type like hot plate hot runner)
Installation of new performs as well blow moulds
Production Planning
Reviewed and analyzed monthly production plan against target volume against capacity and
resources
Coordinated requirements for subcontractor according to customer requirements
Monitored and maintained material shortage reports.
Optimizing man & machine (Including Utility like compressor and chillers) utilization to achieve preset production targets.

Project Management:
I also have different types of project experience.
Erection & commissioning Complete 120 BPM water line including Sidle machines
Various new mould and product developments.

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