Ref. No. : CA - 35085 - (Production - Moulding – with 28.6 years in Plastic Industry)

Education

2008: MBA in Operations Research from IMT, Ghaziabad, UP with 65.29% (1ST Div.)
1991: B.Sc. from S.V. Degree College, Aligargh, Agra University, UP with 61.5% (1ST Div.)
1994: Diploma in Mechanical Engineering from U.P. Tech. Board with 75% (1ST Div.)

Skill Sets

ISO: 9000: 2000 ,TS-16949 ,ISO-14001,OHSAS
TPM
Statistical Process Control (SPC) by TUV
PPAP
7-QC Tools
Quality circle
POKA YOKE
Kaizen
5 ‘S’
Leadership
Motivation
3’M’
Team Building and so on

Work Experience

General Manager Operations
From - 2019 to till date.
Company profile - Manufacturing of engine parts by using Al die casted(HPDC) machined painted parts for 2wh/4wh

Job profile -
Plan, organize, direct, and look into day-to-day manufacturing operations in coordination with Manufacturing, Quality, Maintenance, Stores, Dispatch,NPD,Tooling management etc.
Responsible for Overall cost & Profitability of Manufacturing Operations
Process management,cycle time reduction, line balancing and improvement
Improve overall equipment efficiency by eliminating/preventing various losses
To execute and review systems & processes at all level at plant operations
Optimum utilization of resources (4M) Two machine one operator, clubbing of operations, sequencial change of operation for line balancing.
Focus on defect free timely supplies to customer
Customer focus /customer visit / Actions
New part development quality planning to achieve Zero defect
Executing cost saving and energy saving techniques/ measures and modifying the system to achieve a substantial reduction in departmental expenditures and work within the budget.
Reduction of wastage and spillage during mixing, startups, shutdowns
Internal & External audits and actions
Review of MIS, finding gaps and ensure actions for improvement
Improve vendor rating
Reduction and elimination of rejections during process and goods returned
Responsible to ensure on-time production and its delivery to the customer
Preparation of budget and control
Vendor management / upgradation
Responsible for the general supervision and direction of the team including monitoring, Control on processes and take prompt corrective action as appropriate whenever required.
Provide coaching/training and support to the team in areas such as conflict resolution, problem-solving, and transfer of technical, administrative and managerial tasks, work processes and procedures, etc., to meet organizational objectives.
Monitor and manage the performance of the team .

General Manager Operations
Form - Aug17 to May19
Company profile - manufacturing of all types of Extrusion Hoses (like Intercooler, Radiator, Vacuum, CNG, High Pressure Hoses), Rubber Molding, Plastic molding parts, Rubber to Metal molding components, Sheet metal parts etc.

Job profile -
Responsible to handle complete Plant operations like Manufacturing, Quality, Maintenance, Stores, Dispatch
Responsible for Overall cost & Profitability of Manufacturing Operations
Process management and improvement
Improve overall equipment efficiency by eliminating/preventing various losses
To execute and review systems & processes at all level at plant operations
Optimum utilization of resources (4M)
New part development quality planning to achieve Zero defect
Executing cost saving and energy saving techniques/ measures and modifying the system to achieve a substantial reduction in departmental expenditures and work within the budget.
Reduction of wastage and spillage during mixing, startups, shutdowns
Internal & External audits and actions
Review of MIS, finding gaps and ensure actions for improvement
Improve vendor rating
Reduction and elimination of rejections during process and goods returned
Responsible to ensure on-time production and its delivery to the customer
Preparation of annual AOP and realization of top line and bottom-line
Vendor identification management

Head Operations
Jun12 to Aug17
Asahi India Glass Ltd.

Senior Manager Operations
Nov06 to Jun12
Aurangabad Electricals Ltd.

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