Ref. No. : CA - 12495 - (Senior Admin and Projects – with 32.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Technology (PGD-PTCT) from Central Institute of Plastic Engineering and Technology (CIPET) in 1989.
B.Sc. from South Gujarat University Surat in 1988.

Skill Sets

Operation Head, Good Man Management, Product Costing, Good Customer Relation .

Work Experience

Dy. General Manager (Operations)
Since June 2010
Company Profile: Manufacturing of different types of automotive components
catering to various vehicles segments like car, bus, tractors, trucks etc
Job Profile:
Handle the total green filed project
Maintain & completed all commercial & Legal activity for starting the green field project
Maintaining the Quality Policy and Quality objectives
Promote Quality policy and quality objectives throughout Organization to increase awareness, motivation and innovative.
Ensure focus on customer requirement throughout the organization.
Ensure that appropriate, efficient and effective processes are implemented to achieve customer requirements and quality objectives.
Ensure the availability of resources.
Provide management support for various quality activities in the plant.
Monitor loss of business and analysis and initiative action.
Define departmental objectives-KPI.
Responsible for continual improvement & maintain the 5S in shop floor.
Increase the turnover of the plant up to 12crores within one year.
Product Manufacturing: Extrusion Pipe (PVC pipe with different dia. for agri. operation), Automotive extrusion profile (PVC, ABS, PP, TPO), Injection moulding and HB product.

Sr. Manager Operation
May 2009 - May 2010
Company Profile: Manufacturing of FRP & GRP products like Molding Grating, Electrical Pole, Pultrusion profile, GRP Pipe
Job Profile:
Ensuring the productivity & on delivery to customer
Installation planning of new machines.
Reviewing the daily process by performing the standard output vs. actual monitoring, the line rejection analysis & assessing the quality problem reports.
Purchase scheduling of raw material.
Reviewing of Departmental objectives like Throughput rate, Rejection %, O.E.E., Cost Reductions.
Responsible Process improvements.
Customer service group activities like Customer complaints, modifications as per Customer.

DGM-Manufacturing
July 2007 - April 2009
Zaylog Plastalloyes Pvt Ltd, Nashik
Job Profile:
Formulating plans for the machine capacity, production, & Manpower
Reviewing the daily process by performing the line rejection analysis & assessing the quality problem reports. Also handling the all QMS system, handling the TS16949 external audit
Handling the PP compounds with and without filler. Also knowledge of TPO compounds
Initiating machine breakdown analysis (5 Why analysis).
Handling the preventive maintenance of Extrusion machines & Dies.
Imparting training & upgrading the skills of operative members & Shift Engineers.
Preparing management information system on the basis of operations & providing them to the management on regular basis.
Conducting 5’S and safety audits for total plant.
Implementing Kaizen.
Monitoring the Extrusion m/c offloading activities.
Enhancing the yield of the Extrusion m/c.
Handling the all customer complaints
Responsible for on time delivery to customer
Reviewing the Improvement projects.
Scheduling the 5s audits & Safety Audits.
Reporting to M.D/E.D
Product Manufacturing: Extrusion Compounding PP, TPO, TPV (With twin screw extruder)

AGM-Manufacturing
Dec. 2006 - June 2007
Precision pipes & Profiles Co. Ltd, Noida
Key Tasks Handled:
Manufacturing of thermoplastic automotive extruded profile made by PVC, ABS, TPO, TPV with & without metal insert.
Product range like, Moulding Roof, Trim Door opening, wedher strip, seat profile, insert injection moulding, PVC pipe for agri application.
Updating the Production as per plan
Process optimization & Trouble shooting
Managing the activities like:
Maintaining the JIT supply to Maruti & Honda motors.
Handling the all customer complaints on daily basis.
Maintain the QMS sytem, 5s activity,productivity, TS16949, ISO-14001 & OSAHA18001
Handling the total 450 team member
Reporting to M.D/E.D

DGM-Technical
April 2004 - April 2006
Mayur Industries Ltd (Now Ingress mayur) Gurgaon
Key Tasks Handled:
Total Green field project shited from Acrysil Limited Bhavnager.
Manufacturing of thermoplastic automotive extruded profile made by PVC, ABS, TPO, TPV, PP & LDPE with & without metal insert.
Product range like, Moulding Roof, Trim Door opening, wedher strip, seat profile, insert injection moulding, PVC pipe.
Updating the Production as per plan
Process optimization & Trouble shooting
Managing the activities like:
Maintaining the JIT supply to Maruti & Honda motors.
Handling the all customer complaints on daily basis.
Maintain the QMS sytem, 5s activity, productivity, TS16949.
Reporting to M.D

Production Manager-Profile Extrusion
Aug. 2000 - Mar. 2004
Acrysil Ltd, Bhavnager
Key Tasks Handled :
Manufacturing of thermoplastic automotive extruded profile made by PVC, ABS, PP with & without metal insert.
Product range like, Moulding Roof, Trim Door opening,& insert injection moulding
Maintain the productivity
Updating the Production as per plan
Process optimization & Trouble shooting
Maintain the QMS system
Reporting to GM-Operation

Manufacturing Team member/Operation technician
Aug’1993 to Sep.’1999
GE plastic India, Vadodara & GE Plastic Singapore, Singapore
Key Tasks Handled:
Manufacturing of engineering thermoplastic compound like PC, PBT, Nylon with and without glass field.
Operating & Maintenance of Extruder
Involving in various Six sigma projects
Preparing the SOP
Reporting to Shift Engineer

Research Analyst
Aug’ 1989 to June’ 1996
ABS Industries Ltd, Vadodara
Key Tasks Handled :
Manufacturing of ABS resins
Operating of Extruder
Doing all physical testing like MFI, Impact, HDT, color matching
Preparing the SOP
Reporting to Shift Engineer

Future Goals

I want to be a good CEO of the company.

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