Ref. No. : CA - 27988 - (Maintenance and Service - Electrical – with 35.3 years in Plastic Industry)

Education

B.Tech From Basaveshwar Engg, Karnataka University in 1984 with 61%

Associate Member Institute Of Engineers, Diploma in mechanical.


Skill Sets

Erection commissioning pvc calerder line, utility design , boiler, thermopack, Factory Administration, 33 kv substation,

Work Experience

General Manager
Since Nov 2017
Company Profile: Manufacturer of Electronic printed circuit board, PVC insulation tape, cable joint kits.
Job Profile:
Taking care of erection commissioning, optimizing, production, sales, etc, one soft calendar & PVC Rigid calendar unit, since nov 2017 Nov, Both plant imported from Italy, (old plants) Over oiling servicing at minimum cost and updated total electronics with late test Technology, with AC Drivers, AC motors, selection, optimizing the plant, one plant commissioned. soft plant under progress Rigid PVC started commercial production

Admin Manager
Sep 2015 to Aug 2017
Company Profile: Designing & fabrication erection, civil works
Job Profile:
Taking care of production PEB fabrication 1200 Ton Month, Implementation EHS 14000, as management Representative, taking care plant safety like work safety procedure, implementation standard operating procedures, production schedules, etc ISO 9000, Implementation, EOT cranes, plant maintenance, all statutory activities, pollution, factory Insfector, labour insfector, Gram panchayat, Local issues,

Project Manager: 2009 to Sept 2015
Company Name : Jyothi Turbopower Services(p) Ltd.
Job Profile :
Installation of substation, electrical control panel, 110kv /33kv substation. installation of transformer 40MVA, 60MVA, Internal Power Distribution, of various ratings, like 11 kv/6.6kv/3.3kv, for boiler feed pumps, and other application, presently, (50mw x3nos, 30x2mw,) 50MW, 30 MW Work Under Progress, Monitoring work along with team of engineers with EPC Engineers.
Since 9/2010 10/2012 working as G M (PROJECTS)
For installation of electrical system 220 kv substion, entire electrical system., Entire BOP (Balance of plant) CW System, ETP, DM PLANT, RO PLANT, Both mechanical & electrical,In cluding equipments, commissioning & Trial Run for one year, sand blasting of carbon steel pipe,
Since 10/2012 to sept 2015 Reliance (ICPL, DAHEJ) for erection commissioning gas turbine, 40MW X 2NOS BHEL HYDERABAD Total mechanical & electrical work commissioning Trial Run for six months

Sr. Manager- Maintenance
May 1997 to Feb 2009
Company Name : Feno Plast Ltd.
Company Profile : Manufacturer of P.V.C. Rigid & Soft films on Battenfeld Calendrate, Germany and Five roll calendar from M/S SHINEKONE Taiwan and P.V.C leather cloth.
Job Profile :
Functioning as Head of Maintenance team for three units spearheading the management of preventive maintenance schedules for Mechanical & Electrical department, inventory control of spares parts for all three units to achieve quality, quantity, products.
Extensively engaged in conducting trouble shooting and breakdown maintenance of entire Mechanical, Electrical, Instrumentation and Power Electronics of Plant.
Overseeing the maintenance activities of various plants / equipment including:
Batten field C7 Calenderate line having Thyssen Hensel Mixers rewinding and cross cutting machine and extruder of capacity 1.5 Ton per hours (planetary) Thermo pack of 10, 00,000 K.Cal (Boiler) D.G.Sets. single screw extruder. Steam boiler 10ton cooling towers.
Actively involved in planning, designing and incorporating indigenous developed electronic cards (Imported Substitute) and mechanical spares part developed locally like Crome plating, Brass Bushes (main roll) machine spares conveying screws for material transport (material handling).
Maintenance of DC thyristor Imported Drives, Torque Control, Voltage Feed Back System, Current Feed Back System, Taco Generator, Group Derives like B.B.C. (Brown Browery Corporation), Rita, Lenz, Led like and other makes.
Maintaining Instruments like temperature controller, DOLD, GWK & BBC make, various timers like Siemens Square D, Speed Indicators, Pressure Indicators, Level Switches, Monitoring systems, pneumatic and motorized valve control, Position Control Systems.
Essayed a chief role in designing and modifying:
Power System 11 KV/ 400 V to 33kv power system
Substation 700 KVA, 250 KVA & 1250 KVA.
Power generation like AMF start DG Set
No Break Power Generation System, 625 KVA (UPS system).
Dexterously managing Auxiliary plants like water chilling plant capacity upto 200 Ton, Screw Air Compressor, Dry Air Systems, raw and treated Water Supply of capacity 10lack lit, Clean Air Handling Units 1 Lakh CFM 100000 Cycle etc.
Mentoring, training & organizing a productive team of Engineers, Electrician, Fitters for attaining minimum down time and optimum break down prevention. Prestige of playing pivotal role in fulfilling the requirement for achieving ISO 9000 - 2000 accreditation for the organisation in the year of 2003 involving developing manuals, charts, procedures etc.
Successfully executing the new Calendaring P.V.C. Blister Film Plant, Shine Kone from Taiwan involving following activities:
Selection of machinery, studying analysing specifications clarifying with manufacturer entire pvc rigid film plant freezing the specification
Erection and commissioning entire pvc rigid plant connected load 2000 HP.
Executing machinery foundations as per machine manufacturer and our architect (designed as per sight conditions.
Modifying 11KV to 33KV substation therefore enhancing 750KVA to 2500KVA.
Designing L.T. & H.T. switchgear for entire plant. Siemens ACB,33kv cromtan HT BRAKER.
Supporting auxiliary like Air Compressor, Thermo Pack, Water Chilling Plant, Air Handling Units and material handling equipments selected / designed as per requirement.
Commissioning Invertors and Converter ranging from 0.5HP to 350HP as per schedule.
Rigid PVC plant FIVE ROLL CLANDER commissioned with co ordination M/s. Shikon Engineer Taiwan. Trail & commercial production as per schedule product quality well accepted in the market.

Dy. Manager (Engineering)
Sep 1990 to Apr 1997
Company Name : Rikuin Floors Ltd
Company Profile : Manufacturer of P.V.C. Floor Covering.
Job Profile :
As Head of Maintenance Team responsible for planning and co-ordinating preventive maintenance schedules for the entire Plant.
Overseeing all the breakdown activities and training a team of Maintenance Supervisors, Workers for effective and productive maintenance activities.
Managing the maintenance of various machines includes D.G. Sets, H.T. Power house, Chilling plant, Steam Boilers, various drives and controllers PLC. 33kv, 5000 KVA, HT MOTAR 3.3KV,6.6KV, Substation maintenance calibrations all instruments up keeping entire substation intact, condition monitoring, calibration, up keeping all equipment in tact.
Played a key role in erection and commissioning of the entire plant in co-ordination with Riber & Sons A/C, Norway.

Electrical Engineer in calendaring
Sep 1987 to Mar 1990
Company Name : Sanghi Group of Industries
Job Profile :
Emphasising on optimizing productivity of the industry through implementation of predictive & proactive reliability maintenance techniques of Tape division, Soft Sheeting Calendar including Super Mixture, Banbury two Roll Mills Inverted 'L' Calendar, Post Calendaring Equipment's Printing machines, Binder Coating, Foaming Oven, Leather Grinding Machine etc..
Instrumental in erection and commissioning of various machines including calendar in coordination with Shenko, Taiwan.
Played a pivotal role in dismantling 630 KVA & 1320 KVA D.G.Sets from Swadeshi Mills, Bombay and successfully commissioning & operating the same for more than 10,000 hours.

Asst. Engineer
Dec 1984 to Sept 1987
Company Name : Belgum Co-operative Spinning Mills
Job Profile :
Responsible for maintenance of H.T. Power House, D.G. Sets Humidity Plants, Fire Hydradents Systems.

Areas Of Expertise
Maintenance Management
Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Arounds with focus on optimum utilization of manpower and material.
Managing the functions of troubleshooting and preventive / breakdown maintenance across the Mechanical, Electrical, Instrumentation and Power Electronics, Hydraulics system, pneumatic system of plant so as to reduce downtime to minimum.
Arranging for procurement of spares; governing the inventory function of spares with focus on improving storage conditions and minimizing expenses & wastage.

Materials Management
Identify and develop a reliable Vendor base in India for Procurement of material.
Undertake scrutiny for issue of Tenders based on Vendor technical/financials/credentials; establish Annual Rate Contracts for the items of consumption pattern of perennial nature.
Monitor the stock levels of consumables / spares / stocks at Warehouses / Stores & ensure timely procurement and replenishment of stocks.

Project Management
Evaluating feasibility for the execution of Plant Modification / Expansion Projects; developing plans & schedules for the same in sync with project budgets.
Estimating need for material; generating Bill of Quantities for timely supply of the same.
Directing site execution activities involving erection & commissioning of Machines, Equipment & Utilities.
Monitoring activities of personnel towards ensuring adherence to safety norms.
Deploying review systems to manage execution of projects on time and as per budgeted parameters.

Professional Profile
Experience in Maintenance Management, Service Operations, Technical Services, Project Management, Training and Team Management with well known organisations. 21 years PVC Rigid & soft films, leather cloth, lamination, (PVC calender line) etc 8 years power sector, up to 660mw power plant, (Coal based & gas based power plant)
Extensive experience in maintenance of entire production PVC Blister Flim, Mechanical, Electrical, Instrumentation and Power Electronics of plant.D C Drives, AC invertors, PLC Programming etc, hydraulic systems, pneumatic systems, power packs, etc.
Expertise in the areas of Predictive Maintenance & Proactive Reliability Maintenance. Proficiency in steering the Maintenance of Machines, Equipment & Utilities with proven abilities in reducing downtime and enhancing operational efficiencies of the same.
Significant experience in offering Chartered Technical Services in the field of Bearing Root Cause Failure Investigation / Analysis for Conventional / Critical Applications used in diverse industries.
Holds the distinction of successfully executing the new Calendaring P.V.C. Rigid Film Plant.(Film used Parma application) Sanghi Industries Hyderabad, Fenoplast, Rikvin floor, 21 years, experience PVC Calender Line, Acknowledged as a Good Trainer (Field and Class Room Sessions) in the field of Mechanical Maintenance & Predictive and Proactive Reliability Maintenance.
An enterprising leader with excellent analytical, problem solving and man management skills.
Labour management, maintaining labour strength in Fenoplast 175 worker, In jyothi turbo 350 worker. Maintaining all sathurtary records, like labour inspector, factory inspector, Electrical inspector, and pollution control board.

Future Goals

Senior level positions in Technical Services covering Proactive Reliability Maintenance, Asset Efficiency Optimization, Training, Plant Operations with leading organisations

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