• Gender: Male
• Age: 41
• Designation: Factory Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Tamilnadu
• Work Experience: 20.8 Year(s)

Education

DIPLOMA At ICT Tharamani, Chennai Diploma In Polymer Technology Year of Passing in 2005 with Percentage 73%
Govt. Hsc School Natuveerapattu Year of Passing in 2000 with Percentage 69%

Skill Sets

KEY SKILL:-
Production Planning & Operation
Knowledge of quality standards.
Process setting all type of raw material & process improvement
Cross-functional coordination
Knowledge of kaizen.
ISO 9001:2015, TS16949.
Develop new procedures and process to improve production accuracy.
Set up health &safety audit procedures and improve safety efficiency.
Establish and maintain acceptable quality level for all assigned products.
Interpret develop reports including standard operating procedures (SOP)
Efficiently set and control operational budgets.

MS Office, Word, Power point, ERP, SAP, TALLY

Work Experience

Factory Manager
From January 2017 –Date
Company profile- manufactures and exports insecticide-treated polyester bed nets

Job profile-
Develop and execute production schedules based on business sales and department demands.
Maximize effectiveness of production team, equipment and material to multi line products within planned schedules while reducing costs.
Attain a sustained improvement of 99.5 % in productivity and scrap 0.5 % only over the last year.
Develop and track cost improvement projects to reduce production costs by 30%
Manage activities related to strategic purchasing to minimize operating expenses.
Control inventory and raw material handling.
Design, implement and audit quality control and production process

Quality Manager
From July 2015 – Jan 2017
Company profile- Coast and is part of the Converted Paper Product Manufacturing Industry.

Job profile-
Maintaining and improving the company existing quality management system(QMS)
Monitoring processes and measurements in order to gain compliance to the aforementioned standards with independent bodies.
Driving process improvement activities with the aim of hitting QA targets.
Giving advice and support on arrange of quality issues as required.
Communicating and ensuring that the QA plans are understood and operated by all employees.
Following regulatory requirement in order to meet service level agreements.
Providing efficient and effective leadership and management of the quality team.
Providing technical support to all staff.

HOD – production
Servo Packaging Ltd
Jan 2013 – June 2015
Man power utilize for regular shift work
Production planning
Raw material planning
Shift wise target splitting
Achieving the input/output ratio without exceeding targets.
Cost reduction of raw material
Daily production SAP entry.
Production solving methods CAPA and their effective implementation
Maintaining production standards.
Carrying testing during process adherence to all SOPs.

Asset – Manager Product’s development
Premium Polyalloys Pvt Ltd
Jan 2011 – July 2013
Created a responsive market-driven development increasing market share from 25% to 50% in 2 years
Reviewed production specification to verify accurate weights and measurements prior to mixing ingredients.
Examined incoming material and compared to documentation for accuracy and quality.
Calibrated test machine and production machine to maintain required productivity levels and adherence to quality standards.
Inspected final products to assess compliance with quality standards and established tolerances.

Engineer – QA and R&D
Formulated Polymers Ltd
Aug 2006 - Jan 2011
Product parameter data sheet created.
Cost reduction of raw material
Recycling of reject production and process waste
Review and revise product recipes within the guidelines provided by product development.
Participate in the entire development process including specification ,planning,scheduling,development testing and support
Results solved issues across all existing product lines and optimized new designs.
Material included multiple conductive metals, and glass fiber infused polyamide.
Manage various injection molding and catheter external supplier.

Programmer – CNC machine
Caterpillar India Ltd
March 2005 –August 2006

Knowledge of CNC machine programmer.
(part program and macro programmer)

MACHINES HANDLED :
CNC Milling machine, Turning machine, sliding machine, Gear cutting machine, Special purpose machine.
Man power utilize for regular shift work
Reduce the downtime by taking temporary solution
Solving hydraulic breakdown by tracing hydraulic circuit
Solving electrical problem by tracing electrical circuit
Diagnosing of various problems in the area of Mechanical
Daily shift check sheet monitoring
Spare parts list preparation as for the breakdown
PM point recommendation as per the breakdown
Breakdown analysis for each and every breakdown
5s activity involvement
Involvement in the ISO 9001 documentation
Preparation of shutdown work and material arrangement for shut down work

Quality Supervisor- Gear Box component
Hyundai Motor India Ltd.
March 2004 – Feb 2005

Shift wise component preparation
All parameters cross check
Final inspection and clearance component

HANDLING KNOWLEDGE MACHINES
Plastic Extruders (Single& Twine Screw)
Injection molding Machines
PVC pipe ,HDPE pipe extruder
Blender
Gravimetric feeder
Volumetric feeder &granulator
Woven sacks ,tap plant ,looms lamination,printing,convert
Mono filament ,warping, knitting
Multilayer blown film
Injection molding
Nonwoven process
Thermo forming process

Knowledge about POLYMERS
Formulation of plastic material compounding
(N6, N66, PP, PVC, HDPE, LDPE, HMHDPE, LLDPE PPO, POM, ABS, SAN)
Glass fiber Reinforced
Mineral Reinforced
Impact Modified
Flame Retardants
Antistatic
Pre colored
Wear resistance
LLIN recipes
Filler and color master batches

MAJOR SKILL STATUS:
Handling of UTM Testing Machine
Raw Material Knowledge
Knowledge of TESTINGS & QUALITY CONTROL of PLASTIC MATERIALS & PRODUCTS.
Knowledge of ISO/TS-16949, ISO-14001.
TESTING SKILLS:
Tensile Strength, Flexural Strength, Impact, HDT, MFI, etc.,
Nylon 6, Nylon 66, Nylon 12, POM, PP,PVC,HDPE, SAN & PPO All Color Matching &Property analysis

ITS Skills
Well versed with Windows, MS Office and Internet Applications
Trainings Attended
Quality control in engine shop from M/S Hyundai Motor Company Chennai
TESTING & QUALITY CONTROL OF PLASTIC MATERIALS from CIPET ,Chennai
Blown film machine ,solvent base lamination and printing machine from M/S Packaging India Pondicherry
Sig Sigma Black Belt training going on process

SPECIAL TECHNICAL QUALIFICATION:
TESTING & QUALITY CONTROL OF PLASTIC MATERIALS, RESEARCH & DEVELOPMENT.
KEY SKILLS
Knowledge about TS16949, Qs 9000,ISO 9001,QS14001
Excellent knowledge of plastics compounding& machineries
Problem solving methods like CAPA and their effective implementation
Maintaining production standards.
Carrying Testing during process.
Effective utilization of Manpower for shift operation.
Adherence to all SOPs
Testing Knowledge about
Color scan (premier, I one)
Impact Strength
Tensile Strength
% of Moisture Test
Filler content
Metal Contamination test
Glass Fiber Length Test
Relative Viscosity
Opacity test
Melt Flow Index Test
GC and HPLC

Hands –on experience in the various types of plastic process technique which includes Twin Screw Extruder, Dispersion Kneader, High Speed Mixer, Granulator, Hopper Dryer and Auto Packing
Tape Extrusion Line, Tape Winders (Auto and Normal), Multifilament Yarn Making and Circular Looms, Recycling Plant, Shredder, Lamination Plant, Solvent based Lamination, Flexor and Gravure printing Machine, Blown Film Plants, Liner Cutting Machines, Bag Cutting & Stitching Machine and Needle Looms
Non-Woven extrusion, Printing Machine, Packing Machine
Injection molding, injection blow molding, PVC pipes and Corrugated HDPE pipe
Mono filament ,multi filament and warp knitting
CNC lathe, CNC Milling, VMC, HMC

Skilful in procurement of machines, molds and other related utilities like chillers, air compressor etc.
Working exposure in Electrical, Electronics, Mechanical, and Hydraulics
Track record of excellence in developing innovative cost-saving methods, setting up layouts, equipment, machinery & utilities for plant expansion and new factory projects
Functional record of excellence in developing innovative cost-saving methods, setting up layouts, equipment, machinery & utilities for plant expansion and new factory projects Hands of experience handling man power for a large scale manufacturing house.