Factory Manager – CA-42682

Ref. No. : CA - 42682 - (Production - Moulding – with 12.4 years in Plastic Industry)

Education

Bachelor Of Engineering (Be) Mechanical Engineer (2009-2013)
At: National Institute Of Engineering (Nie), Mysore
Grade: Cgpa 8.2 (74.5%)
Puc- Pcmb (2007-2009)
At: Sadvidya Composite Pu College, Mysore
Grade: 80.83%
Sslc (2006-2007)
At: Citizens English High School, Nanjangud
Grade: 88.96%

Skill Sets

Word
Pointpower
Excel
Communiction

Work Experience

Factory Manager
From :- Mar 2026 Till Date
Company Profile :- Manufacturing And Distributing Innovative Cleaning Machines And Equipment

Job Profile :-
Handling Overall Operations Activity From Procurement, Stores, Production, Planning, Quality And Dispatch Of The Machine To Domestic And Export Order.
Performing Inventory Analysis And Identifying The Actions For Slow Moving And Non-moving Inventory.
Addressing The Customer Feedback And Perform Design Improvements In The Machines.
Responsible For Price Calculation And Ensuring The Organization Reaches Profit Margin On Every Sale.
Implementation Of Loss Cost Tree And Optimise The Utilization Of Resources.
Ensuring The Compliances Of Iso 9001, Iso14001 And Iso 45001 In The Organization.
Understanding The Market Value Of The Machine And Responsible For Handling The Cost Reduction Projects.
Responsible For Establishment Of The Assembly Lines With Lean Principles
Responsible For Line Balancing, Improve Efficiency, Layout Optimization And Improve Productivity Through Time Study In All Departments Process And Activities.
Identify The Automation Requirement And Implement The Same Across Organization.
Responsible For Maintaining Ohs Standards.

Production And Planning
From :- Oct 2022 Mar 2026
Company Profile :- Manufacturing And Distributing Innovative Cleaning Machines And Equipment

Job Profile :-
Established Five Assembly Lines For The Production Of Various Machinery, Including: - Single Disc Machines. - Scrubber Drier Machines, Including Ride-on Models.
Managed A Capital Expenditure Investment Of 50 Lakhs For Facility Management Associated With New Product Development.
Developed And Implemented A Line Balancing Process While Capturing Overall Equipment Effectiveness (Oee)
Responsible For Establishment And Management Of Microsoft Dynamics 365, Production Planning Module.
Led The Development Of The 20 Parts In Injection Moulding With Supplier Base And 2 Parts In The Roto Moulding Process.
Addressed The Challenges In The Injection Moulding Parts With Appropriate Material Selection And Process Establishment At The Suppliers Facility.
Executed Kaizen Methodologies On The Production Floor, Resulting In A 20% Improvement In Productivity.
Recognized As A Project Member And Served As The Project Lead For Machine Assembly By Getting Trained In Switzerland Within One Year Of Joining The Organization.
Initiated A Space Enhancement Project For The Storage Of Raw Materials And Finished Goods.
Development Of 2 New High-pressure Jet Machines.
Played A Pivotal Role In The Successful Clearance Of The Gem Audit, Enabling The Organization To Be Listed In The E-commerce Segment.


Production And Planning
From :- Apr 2021 Oct 2022
Company Profile :- We Have Grown To A Full Service Provider Of Injection Molded Plastic Solutions To The Automotive Industry.

Job Profile :-
Implementing Pattern Production To Meet Customer Requirements And Monitor The Delivery Rate Against The Production Plan.
Implement My Machine Concept To Have Healthy Competition Between The Workmen And Supervisor And Award The Manpower Based On The Performance.
Monitor The Efficiency Of The Workmen With Shift-wise And Supervisor-wise.
Implement Kaizens For Efficiency Improvement, Cycle Time Reduction And Part Weight Reduction.
Been Pillar Chairmen For Jh Pillar And Kk Pillar Under Tpm.
Improvement Of Oee Of The Machine By Implementing Jh Pillar Following Tpm Standards.
Improving The Operator Skill By Implementing Jh Circle.
Awarded With Jipm Certification For Practicing And Following Tpm Standards In Shopfloor.
Reduction Of Lumps In Machine Through Planning, Stop And Start Procedure And Enhancing Operator Skill.
Reusage Of Lumps And Regrind Material By Adding Additives Like Lldpe To Achieve Part Quality.
Conduct Hira And Responsible For Maintaining The Safety In Shopfloor.
Been As An Internal Auditor For Iatf And Ohsas Audit.
Involving In Tpm E&t Pillar For Preparing Training Material And Workmen Job Description Through Cudbas Activity.

Process Engineer
From :- Nov 2017 Apr 2021
Company Profile :- We Have Grown To A Full Service Provider Of Injection Molded Plastic Solutions To The Automotive Industry.

Job Profile :-
Establishing New Mould Using Scientific Principles
Continuous Improvement On Existing Processes With Lean Manufacturing Principles And Scientific Injection Moulding.
Reduction Of Energy (Kwh/ton) By 12%, Yield Improvement By 2%, Manpower Reduction By 25% And Productivity Improvement By 13%, Average Savings Annually For 92 Projects.
Quality Improvement Through Scrap Reduction Under Tpm Qm Pillar Using Tools Like Pm Analysis, By Improving In Injection Moulding Machine And Moulds. Creating Poka Yoka At Various Stages Of Processes.
Establishing The Bench Mark On Each Injection Process Like In Injection Phase, Holding Phase And Cooling Phase With The Theoretical Calculation, Based On It Conduct Improvements Personally In Mould, Machine And Process To Achieve The Derived Cycle Time.
Preparation Of Iatf Standards Like Work Instruction, Packing Standard, Inspection Standard And Mould Setting Parameters Etc
Improving The Performance Efficiency By Conversion Of Running Modes To Auto Mode
Working For Cost Reduction And Loss Reduction Under Tpm Kk Pillar.
Reduce Mould Change Time With Smed Activity
Work With Production Department On Improving Productivity, Rejection Reduction And Oee Improvements

Production Engineer
From :- March 2016 - Nov 2017
Company Profile :- We Have Grown To A Full Service Provider Of Injection Molded Plastic Solutions To The Automotive Industry.

Job Profile :-
Responsible For The Shift, Taking Care Of Manpower, Machine Productivity And Raw Material (Virgin Pellets) Movement From Stores To Dispatch (Converted Finished Goods)
Taking Care Of 52 Imm Machines Ranges From 80t To 650t And 3 Air Cleaner Assembly Station
Monitoring Of The Productivity Hourly, Trouble Shoot When Ever Necessary Follow On The Norms Cycle Time And Obtain The Maximum Output.
Conversion Of The Rejected Parts And Material Lumps To Reground Material And Using The Same With Committed Quality Standards.
Involving In The Tpm Jh Pillar
Usage Of The Sap Pp Module
Taking Care Of The Air Cleaner Assembly Process For Bike And Scooter Segments
Monitoring On Processing Tons And Rejection Details, Work With Process Engineer For Solving The Issues

Junior Engineer (Production Department)
From :- Sept 2014 March 2016
Company Name :- Toyoda Gosei South India Private Limited

Job Profile :-
Taking Care Of Shift Individually, Monitoring Of Productivity And Scrap.
Taking Care Of 11 Imm Machines, Ranges From 80t 3000t
Production Planning On Daily Basis By Preparing Pattern And Following Kanban System
Monitoring On Machine Oee And Take Necessary Actions To Improve The Same
Preparing Iso Ts Standards And Ohsas Standards Wrt. Production Department

Graduate Apprentice Trainee (Production Department)
From :- 1. Sept 2013- Sept 2014
Company Name :- Toyoda Gosei South India Private Limited

Job Profile :-
Work Under Shift Supervisor And Preparing Documentation Of Rejection Details, Mould Change Details And Oee Details On Shift Basis.
Monitoring On The Hourly Output On Every Machine.
Involved In Machine And Part Operations Physically On Shift Basis For 6 Months
Preparations Of Standards Like Operations Standards, Inspection Standards, Purge Standards

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