• Gender: Male
• Age: 38
• Designation: Executive
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Preferred Location: Rajasthan
• Work Experience: 13.6 Year(s)

Education

M.Tech. (Plastics Engineering & Technology) from Central Institute of Plastics Engineering and Technology (CIPET, LARPM) affiliated to BijuPatnaik University of Technology, Rourkela, Odisha, INDIA with 8.35 CGPA, E Grade (Excellent) in 2010.
M.Sc. (Chemistry) from M.G P.G.college, Gorakhpur University Specialization in Organic Chemistry with 74.55%, First Div. in 2008.UP, INDIA.
B.Sc. (Chemistry) from M.G.P.G.College, Gorakhpur University with 64 %, First Div. in 2006 UP, India.
HSC from U.P.Board, INDIA with 67.60%, First Div. in 2003.

Skill Sets

IT / Software Skills : SAP, MS Office, IE, basic knowledge of mould flow analysis S / W and CAD/CAM.

Work Experience

Officer- R&D and QA Department
Since Nov. 2012
Company Profile : The Leading Petrochemical Company. Manufacturing of ABS and SAN for leading companies dealing in Automobiles, Home Appliances, Telecommunications, Luggage, Bus Body and various other applications.
Job Profile :
Preparation of daily QA report and send to all concerns.
Involved in R&D trial, new product development and Process Validation, implementation of SOP.
Monitor and guide, inspection and testing of intermediate and finished products.
Preparation of QTR (Quality Trouble Report) & CAPA of all non-conformances.
Responsible for RM, FG, SRM and online product clearance.
Maintain the inventory of all necessary concerning labs.
Implement 5-S on shop floor and searching areas for improvement.
Preparation of QA report & Test Certificate for the final product.
Maintain & update Quality Assurance record.
Maintain the documents as per ISO 9001-2008 QMS.
Interpretation of test result (Physical, Mechanical / Thermal / Flammability / Rheological Properties)
To control, minimize & re use of non-conforming products.
To give recipe to production according to planning as per DA.
Exposure to system application and products in data processing (SAP R/3) version production module.
Lab and Technical representative for customers / visitors in Department.

QC & Development In charge.
From June 2010 to Oct 2012
Company Profile : An ISO 9001: 2008 certified organization deals in compounding of Engineering plastics materials like Nylon, PC, ABS, POM, PMMA, PC-ABS alloys and specialty Plastics like PPS for Automotive, Telecommunication, E&E, Appliances, Irrigation and Many Other Industrial applications.
Job Profile :
Automotive, E&E, Industrial, Engineering, and Consumer Goods applications and as per customer requirement.
Literature and patent search, pre-formulation studies, Preparation of technical reports, conducting experimental trail and result analysis for new product development.
New color development and color matching of the developed product as per standard.
Selection, procurement, analysis and stabilization of new additive/polymer as per application.
Own the lab equipments, Maintain the documents as per ISO 9001-2008 QMS.
Inspection raw materials testing and Quality assurance of finished goods
Uploading Test result and certificate and MSDS for new products.
Interpretation of test result (physical, mechanical / thermal / flammability / rheological properties)
Handling customer complains / problem by visiting their site to resolve the issue related to process and handling of the materials by preparing report as per CAPA.
Business development for new product with technical support with the market person.
Customer trial and validation product approval process.

Materials Handled :
Commodity Plastics : Polyolefins (PE & PP) and Acrylics like PMMA.
Engineering Thermoplastics: Nylon (6, 66, 12 and blends), ABS, SAN, PC, PC/ABS alloys & POM, Specialty Plastics: PPS,
Bio-Degradable Plastics : Poly-lactic Acid (PLA)

Instrumental Skill :
Mechanical - UTM (Make-IE, Dak, LLoyed, Instron ), Impact Tester(Make, IE), Hardness Tester (Shimadzu), Abrasion Tester (Taber), Notch Cutter (HEM:HNE-MO-02, IE) Volume and Surface Resistivity (make-Ceast)
Physical - Picnometer, SG Tester (Deepak),
Moisture Analyzer : Karl Fisher Equipment (Analab Scientific), Hot Air Oven (Cintex, Acmas Tecnology)
Rheological - Haake Rheocord 9000 (Haake, Germany), MFI (Devenport : 1104D, International Equipment, Deepak)
Characterizations : DSC, TGA (TA, U.S.A), DMA and SEM.
Color Spectrophotometer (Make - Premier Color Scan SS 5100 A & Scan-0-lite, Gretamacbeth i)
Thermal : HDT / VSP (Vasuda Seiki,Deepak), MP apparatus (Capillary and Hot stamp)
Flammability analysis as per UL-94.
Lab Scale Extruder, with gravimetric feeding system (28mm Make-SM Platek/Ktron)
Processing-Micro processor Injection Molding (Windsore, Engel, Payal, Karussa Maffei, Ferromatic) Blow molding, Compression molding (Deepak).
Gas Chromatogapgy (GC) make Shimadzu, UV spectrometer –Chemita

Project (M.tech)
Title : “Banana Fiber Reinforced Poly-lactic acid (PLA) biocomposites” at Laboratory for Advanced Research in Polymeric Materials (LARPM), CIPET, Bhubaneswar
Scope : One year curriculum of work included surface treatment of fiber using different chemicals, Fabrication to Composites, find out the Mechanical, Thermal, Morphological Study and Biodegradation of Biocomposites.

Core Competency :
Research & Development :
Planning and organizing day to day activity, completing R&D objective within Timeframe.
Entire Process optimization, validation and new color and product development concluding required analysis. Finalizing specification- test and analysis.
Selection procurement stabilization process and analysis cost affecting materials and additives by Focusing on introducing technical requirements of business objectives.
Leading an effective role in new grade development as well as new Business development of plastics compounds and master batch.
Bench marking the competitor’s product whose equivalence to be developed. Route cause analysis of failure of experimental, Documentation, Technical report writing.

Testing and analysis :
Rich exposure to calibration, planning, documentation, presentation, Safety standard, Team Management & QMS.
Testing, analysis, physical characterization ,tabulation, cross checking and presentation of data
Planning and testing in-house testing & inspection with personal involvement to control the quality of the materials.
Allocation of work to team members, monitor the team performance.
Responsible for laboratory automation projects

Process Improvement /validation :
Understanding the product properties and its correlation with the process variable.
Understanding in depth the technology of the product manufacture through prior art search
Training the production person by addressing the process procedure with the stress to the fundamentals and guide them to process materials for special customers
Process validation through lab and experimentation and subsequent documentation
Control procedure to monitor the output & validate the performance of the manufacturing process

Technical support :
Experienced in solving Customer complaints related to materials and trouble shooting at customer end.
Trail, validation, discussion with customer and follow-up product approval process of OEM’s and Tier-1 and maintaining report as per CAPA
Suggestion to safety handling of materials. Maintained technical relationships with contacts at key customers
Communicated quality technical issues to internal and external customer
Focused on introducing technical requirements of business objectives and helping in business development.
expert in Trouble shooting in extrusion and injection molding process,
Efficient Knowledge in recycle & waste management of different plastic materials

Future Goals

Seeking career in the field of Polymer/plastics R&D,QA,Technical services and Process development, where I can leverage my skills to grow with an organization of repute, willing to work as a key player/team work in challenging & creative environment.