Ref. No. : CA - 7265 - (Production - Moulding – with 20.3 years in Plastic Industry)

Education

Bachelor Of Technology In “Plastics Technology” From North Maharashtra University 2004 With 77%.
Higher Secondary Certificate – Maharashtra State Board 2000 With 61%.
Secondary School Certificate – Maharashtra State Board 1998 With 73%.



Skill Sets

A Plastics Engineer with over 5 years’ experience in the areas of Production Management, Process Enhancement, Resource Management, in Injection Moulding Production field.

Work Experience

Executive - Injection Moulding Department
Since July 07
Company Proflie :An ISO 9001 & ISO 14001 certified and Six Sigma adopted Company. Leading injection molder
Job Profile:
Handled JSW Injection Moulding machines ranging from 850 tonnes to 1600 tonnes with Robot.
Worked on all Electric Servo & Hydraulic Drive machines and Cinpress Centralized Gas Assisted Injection System. Steam Moulding for LCD.
Achievements:
20% Productivity improved in cabinets by designing Mixing nozzle
15% OEE improvement of bottleneck Machine.

Junior Engineer – Plastics Dept.
From Aug’ 05 – June’ 07
Vidyut Metallic Pvt. Ltd., Mumbai.
(An India’s Largest Blade & Razor Manufacturing Company Known as”SuperMax” .)
Supermaster, L & T, Krauss muffai Injection Moulding machines ranging from 60 tonnes to 500 tonnes with Robot.
Worked on all Hydraulic Drive machines,
Achievements:
Implemented New Formats As per ISO Standards,
Reduced 50 % Runner Scrap Generation by making correction in Spru Design.
Also Set up 80 injection moulding machine plant at bhiwandi (Thane).

Trainee Engineer- Compounding Dept
From Dec’ 04 – July’ 05
Finolex Cable Ltd. Pune. (India’s largest Cable Manufacturing company)

Areas of Expertise
Production Management:
Managing production operations at plant with a view to ensure timely accomplishment of production targets within the time and cost parameters.
Preparing & implementing plans for manufacturing of products, machine allocation and other reports for facilitating decision making by the management. Tracking daily production & consumption of raw material, coordinating with material section for raw material planning based on consumption.

Process Enhancement:
Analyzing existing processes / procedures; conducting critical analysis for finding out shortcomings and suggesting improvements measures.
Effectuating cost saving initiatives; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination.
Improving asset utilization by carrying out machine breakdown analysis & taking corrective actions.

Quality Assurance:
Ensuring adherence to Quality Standards like ISO 9001 & ISO 14001; handling overall process troubleshooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities. Writing / reviewing detailed documents explaining about the work and its results, in terms of product quality, by ensuring stability & determining preservative efficacy.

Resource Management:
Leading, managing and monitoring the performance of work force and conceptualizing need-based training programs for performing Autonomous maintenance operations. Motivating workmen for active participation in Kaizen. Developing and implementing key procurement strategies / purchase schedules and ensuring that these strategies / schedules are aligned with organisational objectives. Streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets.

Tool Room Operations:
Carrying out trials for New Moulds, Raw Materials and co-ordinating with the R&D department to facilitate modifications & new developments.
Ensuring optimization of cycle time, automation & mould modifications so as to improve productivity and quality.

Future Goals

To increase plastics material use without affecting environment

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