• Gender: Male
• Age: 46
• Designation: Executive
• Highest Education Level: Diploma
• Current Gross Salary: INR  575000 /Annum
• Expected Gross Salary: INR  650000 /Annum
• Preferred Country: India, Australia, Brazil, Canada, Denmark, Europe, Finland, France, Hong Kong, Italy, Japan, Malta, Poland, Singapore, Switzerland, Taiwan, UK, USA, Zimbabwe
• Notice Period: 90  Days
• Preferred Location: INDIA
• Work Experience: 23.7 Year(s)

Education

Post Graduation Diploma in Business Management from IIMM, Pune
Specialisation: Production and Materials Management Through Distance Education
Post Diploma in Plastics Mould Design from C.I.P.E.T, Lucknow with Second class in 2001
Diploma in Plastics Mould Technology from C.I.P.E.T, Lucknow with First class in 2000.
Intermediate from U. P. Board, Allahabad with First division in 1996.
High School from U. P. Board, Allahabad with First division in 1994.

Skill Sets

Injection Moulding

Work Experience

Executive Production
Since April 2007
Plant:- Haridwar : Since Jan 2010
Plant:- Pondicherry : April 2008 - Dec 2010
Plant:-Daman : April 2007 - April 2008
Company Profile: One of the leading suppliers of fast moving consumer goods
Job Profile:
Ramp up the production to meet the business requirements
Cycle time steady and optimize the cycle time for better output
Follow up with RM and PM suppliers to run the production line.
Develop new local suppliers for subassemblies and routine work at Daman, Pondicherry and Haridwar
Troubleshooting of the moulding defects
Actively involved in confirming dimensional accuracy, raw material specification, performance testing, process and equipment maturation/ stabilization.
Handling of Preventive maintenance of Moulding machine, Hot air dryer, Dehumidified Air Dryer, MTC, Granulators & Moulds
Calculation of Overall Material consumption, Various Losses & their control to meet the optimum requirement for the process
Conducting mould trials for new development and CEP.
Implementing quality control procedures in mass production at supplier end and assuring the quality of outsourced parts in mass production.
Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the management.
Ensuring that the finished goods are as per the quality standards and respond to CQA on depot audit/consumer complaints and take corrective action to eliminate/ control the defect generation.

Production Officer
Sept 2002 - April 2007
Plant:-Plastics Plant-Noida : Sept.2002 - Feb 2005
Plant:- Flashlight, Lucknow : Feb. 2005 - April 2007
Company Profile: Manufacturers of batteries, flashlights and packet tea
Job Profile:-
Managing Shift & Work Allocation, Mould loading plan & Material planning.
Avoid frequent breakdowns by undertaking preventive maintenance of the machines.
Procurement of DC items for the department.
Follow up with the suppliers for the RM quantity as per the schedule given.
Conduct Mould trials successfully & provide feedback to Tool design and Tool manufacturing team.
Handling of Mould changes / setting & meeting production target.
Conducting Vendor Audits and Action Planning as per Vendor Quality Rating
Incoming Inspection of material by vendors as per the Quality Plan
Ensuring design changes implementation during new model events
Process Experience of Sheet metal components
Tooling trails (Injection Mould and Press Moulds) for ensuring new product quality confirmation
Calculation of Machine efficiency / OEE & Operator efficiency.
Ensure supply of semi finished items to run the line smoothly.

Process and Customer Support Engineer
Sept-2001 - Aug 2002
Deepak Manufacturing Pvt Ltd, Plant:-Ancillary of MINDA Industry-Delhi.
Company Profile: Engaged in manufacturing of Blisters, Injection Molded products and Clips Strips, Hang Strips, Hang Tabs, Pegboard Hook,
Job Profile:
Taking adequate measures to ensure stringent adherence to quality standards norms & practices, identifying gaps & taking corrective action.
Conducting root cause analysis of internal operations & customer complaints & taking corrective measures
Participating in KAIZEN, 5S & PDCA activities on shop floor.
Solving Problem through why –why analysis & fish bone diagram.
Use of 3 M (Muri, Muda, Mura), 5 M, 3 G for taking CA/PA.
Making PQCS & OGS.
Presentation in form of PQCDSM.
Using Adbert debeno 6 Hat thinking concept.
Working through APQP, FMEA methods.
Responsible for sample product inspection & validation, instrument calibration & gauge validation.
Ensuring that the products produced and dispatched to the customers are confirm to the established quality standards and customer requirements

PROJECTS EXECUTED:
Mould Designing & Manufacturing for Nylon Gears at CIPET, Lucknow.
Reduction of flash in Pressure Die casting tool at Deepak Manufacturing Pvt Ltd.
Implement KANBAN system at Deepak Manufacturing Pvt Ltd.
Scrap Handling and storage
Warpage control in HIPS torch body.
Scratch rejection Control in Torch Reflector in Aluminizing.
Manufacturing Line & Assembly line set up at Daman and Pondicherry (Carbon Moulding & Device Assembly)
Carbon wastage Control
Injection Mould modifications
Plant and machine commissioning
ACHIEVEMENT:
Got special cash award for stabilizing the project at Pondicherry in 2009

Future Goals

Manager