Ref. No. : CA - 34602 - (Production - Dies & Tools – with 20.4 years in Plastic Industry)

Education

Diploma in Tool Engineering (Equivalent to Mechanical engineering) from CTTC-Kolkata approved by A.I.C.T.E. in 2004.
Post Graduate Diploma in Production & Material Management (equivalent to MBA) from Balaji Institution of Management Studies (Distance Learning Dept.), Pune

Skill Sets

Operating Systems: - Windows 98/2000/XP/NT/2008/10
Software: - SAP(PM-Module), Engineering [AutoCAD 2010, Mechanical Desktop (V-2&4), Master Cam (V-8), Pro-E 2000i
Microsoft Office, Internet
Photo & video Editing software (Photoshop7,Gimp, Photo Pos Pro & U-Lead Video editing)

Work Experience

Executive (Tool Room Dept.)
From - Aug. 2012 to till date
Company profile - Designs of Furniture, Homeware & Accessories.

Job profile -

Proactively identify areas of obstruction or breakdowns and take steps to rectify the preventive and corrective maintenance of mould through application of troubleshooting tools to ensure zero breakdowns.
To conduct trials for new inserts and new moulds.
Facilitate necessary mould modifications necessary for re-engineering, Quality Improvements, improve the functioning.
Participate, coordinate and implement the solutions recommended for improving the quality level of molded products.
Receive job order from Production Department and make planning & achieve production target on time of moulds readiness.
Review Tool Maintenance progress as per the calendar on a daily basis with the team, Program Management and QA to alert Production Department incase of delays ahead of committed dates for Tool corrections.
Review of detailed drawing and design for mould Part details as well as Injection m/c .
Identify, assess and approve sources for Tool Steel / Mould Accessories / Hot Runner Systems / Standard Parts like screws / springs / ejector pins / sleeves/ Hyd. Cylinder for mould building and maintenance.
Knowledge in conventional machines,E.D.M, plasma cutting, MIG& TIG welding and other related machines.
Identify and maintain inventory of injection mould spares and consumables, plan and implement preventive / breakdown maintenance of all injection moulds to keep the tool down time at minimum as per agreed key result measures.
Review training requirements for Fitters, Machinists and Tool Makers based on the periodical competence assessment made by Tool Design, Machine Shop In-charge and co-ordinate with HR to organize required training both In-house and External agencies.
Able to derive & analyse data to improve maintenance like breakdown%, MTTR, MTBF, cost of maintenance, safety incidents control, CA/PA, 5Squality tools.
Send monthly performance reports for the above including people utilization, continuous improvement, preventive and break down maintenance data every month before the reporting period.
Set performance goals to Tool Maker / Machinists aligned to company goals and objectives and appraise them periodically. Document and provide feed back of the appraisals of junior employees.
Monitoring the Incident and Near miss Register and Ensuring Zero accidents through safe & healthy working environment.
Record Keeping, Maintain documentation and mold repair records, mold history as per ISO, OHSAS procedures and systems.

Engineer (Tool Room Dept.)
From - May.2012 to July 2012
Company profile - Plastic Chairs,Moulded plastic chairs,supreme plastic furniture,Plastic Chair,Plastic Furniture,Modern plastic furniture,plastic chairs

Engineer (Tool Room Dept.)
From -Nov.2005 - April.2012
Nilkamal Limited,

Asst. Inspector of Quality Assurance
Sep.2004 - Oct.2005
S.K. Engineering

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