• Gender: Male
• Age: 36
• Designation: Engineering And Quality Control Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Haryana
• Work Experience: 12.5 Year(s)

Education

Bachelors In Engineering (Mechanical)

Skill Sets

TAL SKILLS
Microsoft O?ce, Microsoft Word, Microsoft Excel, Outlook, Facebook, Google teamwork oriented Problems solving and decision making

Work Experience

Engineering And Quality Control Manager
From 01/03/2021 – Current
Company profile- global automotive component manufacturer and supplier of exterior lighting systems, powertrains, electrical and electronics, body and chassis

Job profile-
Ensuring use of quality tools (FMEA, FTA, Six Sigma, DOE) by the program team during program development based on customer requirements and best practices.
Review and sign-o? on pre-production part builds to verify parts to be sent to customers will meet engineering quality expectations. Review preliminary AAR samples to verify intended appearance criteria.
Collaborate with Quality team in the creation of Appearance road maps
Accountable for meeting customer requirements regarding quality for all program phases using company procedures.
Participate and co-ordinate with PD and manufacturing engineering during BOM quotes for new programs to ensure adequate function for Project Engineering equipment and facilities.
Drive program team and interface with customer to ensure Customer Specific Requirements (CSR) and Company Quality Requirements compliance. Make sure Quality items like Warranty, PPM, QR, MSA, Dimensional, etc. are studied and provide feedback to CBU for feasibility.
Lead or participate on preparation for external or internal audits for engineering deliverables.
Co-Participate with production quality in company internal and Customer Run at Rate to identify top process quality issues and address them through corrective actions.
Support and Ensure accuracy for PD robustness studies/documents like boundary diagram, interface diagram, and P-diagram
Lead team to for test failures during development; drive teams to know root-cause before making PCA I s, and drive teams to make Lesson Learned Cards where read across is needed.
Review component drawings and understand the application requirements for each component. Understanding all performance and engineering specifications applied to the parts.
Review warranty data and consolidate quality records, provide feedback to new programs and coordinate open
issues regarding implementation of corrective and preventative actions from investigation process (including lessons learned process).
Drive in Technical Design Reviews (TDR I s) with the program core team on developing risk assessments and mitigation tools such as DFMEA, SCIF, PFMEA and Control plan.
Responsible for Prototype and Pre-series builds related to documentation, quality control and management, parts approval for Customer delivery, communication to customer and product history.
Work with tooling specialist to review and analyze dimensional data and quality of first tool tryout molded parts and sign-o? parts before tooling/assembly line equipment are shipped.
Develop and monitor with the PD and Dimensional Convergence Engineer (DCE) for the overall dimensional plan for the program GD&T, number of measurement points, datum scheme, number of lamps to be measured at various stages of the program etc.
Keeps the rules of working safety, ?re protection and the valid government regulations.

Engineering And Quality Control Manager
From 23/01/2017 – 10/12/2019
Company profile- manufactures lighting technology and electronic components and systems for the automotive industry

Job profile-
Departmental MIS preparation
Manpower planning for Quality Department
Budget preparation for Quality Department
Experienced in handling major Auto OEMs like FORD, VW, Volvo , Scania, Volvo Eicher, Mahindra & Mahindra & Export Customers.
Ensure the robust change management process for all ECN’s & process improvements through Kaizens.
Timely PPAP document preparation & submission to customer

Timely processing of customer complaints according to customer requirements (customer portals,8D report, problem solving documentation, etc.)
Creating risk analyses (FMEA) and initiate corrective measures with those responsible including effectiveness check
Identification of quality and service problems and support to initiate corrective measures with those responsible including effectiveness checko
Maintenance/updating of the quality assurance plan for series production in alignment with manufacturing engineer / mechanical engineer (Control Plan, FMEA, Parts History List, etc.)
Transferring the content of Control Plan into plant specific tools, assuring sufficient information of those responsible, checking correct application and reviewing/updating the Control Plan based on customer’s feedback, internal performance and risk assessment (e. g. P-FMEA)
Carrying out assigned tasks according the product development process (PEP)
Evaluation of internal and external change requests concerning quality aspects. Coordination of validation and release of initial-samples according customer requirements in series production
Monitoring customer specific supplier evaluation (e.g. customer portals) and ensure data conformity with company’s data systems. Informing of those responsible in the case of critical situations and initiate measures
Statistical evaluation of quality key performance indicators to identify possibilities of product optimization.
Informing of those responsible and initiate measures
Arrangement, coordination, monitoring of internal and external sorting and reworking activities in agreement with those responsibilities
Involvement in external and carrying out internal audits & closure of audit open actions.
Warranty analysis & management for related parts

01/08/2011 – 30/11/2016 – Hosur , Tamil Nadu, India
Quality Assurance Engineer – Minda Industries Limited
Job profile-
Deploy Quality policy, objectives and goals within cross-functional teams
Assure quality systems are current and accurate.
Drive continuous improvement in process by supporting design in quality management system
Contribute ideas to product improvement road maps based on lessons learned.
Review customer quality agreements and requirements for deployment within APQP process
Review requirements and translate to operational controls and instructions (including re inspection, rework and containment)
Audit engineering and project management work products for clarity, completeness and compliance
Demonstration of full ownership of product quality by driving all relevant functions towards 100% robustness in meeting specifications/performance requirements
Assure compliance to de?ned operational controls and instructions
Develop and execute zero defect road maps with support from cross-functional teams and subject matter experts
Ful?ll customers' Quality System requirements (APQP, VDA)
Analyze changes and deviations for risk and implementation of lessons learned & best practices
Manage deviations with customers during APQP including development and maintenance of pedigree matrix
De?ne and develop special characteristics in collaboration with customers, engineering and operations
Ensure product success by assessing design, process and suppliers against customer and in-house requirements throughout NPD
Lead and participate in 8D activities including coordination of containment activity, failure analysis and problem solving (before and including C-sample build)
Assure quality and timeliness of 8D responses to customers
Coordinate failure analysis and teardown of products to provide feedback to engineering teams and management