• Gender: Male
• Age: 30
• Designation: Engineer – In process Quality and Customer Quality Assurance
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: Tirunelveli
• Work Experience: 11.3 Year(s)

Education

DEEE – IRT Polytechnic College at Tirunelveli and the year of passing 2010-2013 - 85%

Skill Sets

A goal oriented professional with 7 years of experience in Quality Management presently associated as Engineer-Quality with SPINKS SOFTTECH PRIVATE LTD. Working experience in Quality assurance department like Supplier quality, Incoming & in-process quality, Customer support, Second stage paint shop Knowledge, Button & Sub Assembly Process & Good communication and interpersonal skills & Accepting Challenging Targets.

MS Office (Excel, Word, PowerPoint).
ERP –
EMPRO

Work Experience

Engineer – In process Quality and Customer Quality Assurance
Since November 2018
Job Profile :
Working as an Engineer – In process Quality and Customer Quality Assurance in this Injection Molding process are the main process involves to produced automotive Plastic Components Assay & Interior & Exterior Parts
Overall team leading and co-ordination for Customer, In-house and Supplier Quality & OQC & PDI
Coordinating with MR in IATF Audit and Conducting Internal Audit, Process Audit & Product Audit and Closure Audit NC points.
Responsible for making, ISIR, AOI, PSW, PPAP and CSR Documents and submitted to customers.
System implement and document maintained for IATF 16949-2016.
Conducting Morning Meeting and Red bin analysis on daily basis in Shop Floor, discuss with Major Qc Issues with all HODs.
Responsible for 4M change management and Take Retroactions, Containment actions for Control of Non-Conforming product
Handling customer complaints and reduce customer end concerns analyzing through 7QC tools, corrective and preventive actions using 8D Countermeasure report.
Conducting MSA study, SPC study for monitoring process in control and conducting poison cake test for inspectors
Every month rejection review, analysis and improve the parts quality level reduce PPM in Customer end and In-house.
Take corrective and Preventive action and solving the quality issues by applying 5 why analysis and using 7QC Tools to find a root cause and make 4D & 8D reports
Implement and Maintaining the 3C & 5S at shop floor and work area by periodically conduct audit.
Handling of IATF 16949 core tools (SPC, MSA, FMEA and PPAP, APQP)

Technician -Customer Quality Assurance & In process Quality & New Product in Injection
May -2013 to Nov 2018
Job Profile :
Working as a Technician -Customer Quality Assurance & In process Quality & New Product in Injection Moulding process involves to produced automobile Interior & Exterior Plastic Parts
Responsible for Reducing customer complaints and take corrective and preventive actions through 8D reports.
Coordinating with internal audit and Conducting for Process audit and Product audit.
Conducting QRQC meeting in shop floor, discuss QC issues with all HODs.
Fit & function Verification (Gauge Inspection Flush & Gap Verification)
Taking corrective and preventive action for solving the quality issues by applying 5 why analysis using 7QC tools.
Problem Solving through 7 QC Tools, SPC, MSA, Kaizen, Poke-Yoke, etc.
Responsible for updating PFMEA, Control Plan and Inspection standard
Handling various customer activities and reducing in-house & customer complaints.

Instruments Handling:
Moisture Analyzer
Vernier Caliper
Height Gauge
Visual Measuring machine – Basic
CMM - Basic
MFI Tester
Micrometer
Spectrometer
Gloss Meter

Core Competencies
Quality Management
New Product development through PPAP.
New part trial report handle and given set approval for the Production & Assembly Process
Good knowledge in 3C, 5S, Qctools, Spc, Cp, Ppap, 8d Analysis,Cmr ,5 Core Tools, Rejection Analysis,Npd,Guage Inspection , PPM Monitoring
Handle customer audit & IATF, SQ, ASES Audit, maintain quality process documents
During start up Checking the parts and given first off and end of the production last off approval should be given for molded parts
Patrol inspection during running components measure & updating the critical dimension as per reference of control plan
Ensure the process running as per control plan
Good knowledge in pp, nylon abs & Pmma materials handle in process
Maintain the process reports like AIS, WI, SPC, CP, New part trial report handle and given setup approval for the parts
Handled customer relate issue QR and given root cause for the issue and avoid the defect in future lots and given training to inspectors
Raise DIS REPORT during quality failure in process
Ensure the traceability and maintain the packing standards for molded components
Control the final inspection monitor the rejection and achieve the dispatch plan without failure and reduce rejection ratio
Rejection analysis and eliminating and reducing production cost
Basic knowledge about process, product & dog audits
Prepare quality alert, AIS awareness given to team member
Handle customer audit & TS audit maintain quality process documents