• Gender: Male
• Age: 39
• Designation: Engineer
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 17.8 Year(s)

Education

Pursuing M.Tech (Polymer Technology)B.S From Abdur Rahman University Vandalur, Chennai 

B.Tech (Polymer Engineering) From School of Technology & Applied Sciences , M.G University, Kottayam in 2007 with 76%.

H.s.c From St. Ephrem’s H.S.S. Mannanam, Kottayam with 67%

S.S.L.C From D.V.H.S.S, Kumaranalloor, Kottayam with 72%.

Skill Sets

Operating System : Windows Packages
Software : Exposure to Mini tab , MS Office etc

Work Experience

Quality Engineer : Since Aug 2014
Bu-technology Team Member : Oct 2009 to July 2014
GET : Dec 2007 to Sept 2009
Shift Officer : August to Dec 2007 
Company Profile: Multi national Automotive Tyre manufacturers for Truck, Bus, Radial Tyres
Job Profile:
Product and process improvement activities in TBR tyre manufacturing in mixing, stock preparation and tyre building
Carried out TBM as well as extrusion process proving of various sizes of TBR tyre
Leading projects on Reduction of cured tyre scrap, compound scrap as well as various continual
improvements & QCC projects
Taking specific actions in manufacturing process based on the field return analysis
Preparing process standards like process specifications, In process standards, SOP, work
instructions, control plan, PFMEA etc.
Key role of Implementation of Integrated management system (IMS)in TBR Tyre manufacturing process.
Certified internal auditor for Integrated management System (TS16949, EMS ISO 14001, OHSAS
18001)
Conducting TS16949, EMS ISO 14001, OHSAS 18001 internal audit activity in tyre manufacturing as well as supporting processes like HR function, Product industrialization function, Testing etc
Carrying a key role in the internal customer specific requirement for the organization.
Active participation in the erection, commissioning & process proving of TBR tyre plant in Chennai.
Giving technical training on process as well as systems to follow in the tyre manufacturing process to the process team and new joiners.
Working as safety champion in TBR manufacturing department.
Daily Responsibilities :
Cured Tyre Scrap Analysis & leading projects on reducing cured Tyre Scrap.
Cut Tyre Analysis.
NPD Trials.
Improvement projects in A3, QCC
Addressing all the above check point in Daily works management with PDCA cycle for continual
improvement of quality (TQM Methodology).

Quality Responsibilities :
Process Audit, finding deviations and correcting to improve quality
Customer Complaints with respect to CSQSR
Actions for achieving Rolled through put yield
Ensuring Critical to Quality parameters meeting the requirements to reduce claim
ISO/TS 16949 (QMS – Process Guide, PFD, PFMEA, Control Plan, SOP, WI)
Customer Complaints and corrective action through 8D
Process capability monitoring for the critical to quality parameters on monthly basis
Field return claim Tyre & analysis
Maintaining 5S in improving quality
Leading projects for improving RTY, Process capability, Equipment effectiveness
improvement projects
Process audit deviation closure by coordinating with manufacturing, engineering & Plant technology
against the observation.

Significant Accomplishments :
Bead blister defect reduction in 10.00R20 sizes in 2009 from 0.08% to 0.04%
Successful completion of SW/Shoulder blow scrap reduction from 0.2% to 0.08%
Completed project on Reduction of cured tyre scrap due to IL Blow/blisters from 0.03% to 0.01%
Run out Yield improvement projects for TBR tyres by optimizing the splices & spot position in TBM 
A3 project lead for FM Reduction in Cured Tyre Scrap from 0.20 to 0.05 %.

Industrial Training :
Under gone Training in CIPET Mysore, Rubber board Kottayam, Apollo Tyres Limda, Apollo Tyres
Perambra

Trainings
Currently doing a project on “Study of Mechanical and wear characteristics for Natural
rubber - Halloysite nano composites and their application in tyre treads”
Short term training BIAS & RADIAL PLANT & project done in “Optimizing Rheometric properties for tread compounds” in RADIAL PLANT of Apollo Tyres Ltd, Limda plant, Baroda
I have completed Short term training in “Testing and Processing of Plastic Products”,
conducted by CIPET, Mysore.
Short term training in “Rubber Product Manufacture and Testing” at Rubber Research Institute of India(RRI), Kottayam
I did my project on STV reduction by optimizing Rheometric properties in the tread cap compounds
in PCR and reduced from 35% to 10%.

Synopsis :
Certified ‘Six Sigma-Yellow Belt Engineer for continual Quality improvement of the company.
Certified as ISO/TS16949 Internal Auditor, Layered Process Audit, PFD, PFMEA, Control Plan, MSA,
SPC, Problem solving methodologies-8D,7QC,5W1H,DWM Tools & 5S.
Have a good knowledge in Compound design, Tyre Process Extrusion, Tyre building, Curing, Runout,
Balancing & Uniformity Testing machines.

Future Goals

To seek challenging assignment and responsibility, with an opportunity for growth and career advancement as successful achievements.