Ref. No. : CA - 28677 - (Quality – with 27.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Testing From Central Institute of Plastics Engineering & Technology (CIPET), Panipat in 2011.

B.Sc. From Deen Dyal Upadhyay Gorakhpur University

Intermediate From U.P. Board

High School From U.P. Board

Skill Sets

A result oriented Technical with 10.0 years of experience in QC/QA Department in Plastics Manufacturing industries.
Delivered quality controls and enhancements to proactively address problems and improved product quality, manufacturing flow, customer satisfaction and bottom-line results.

Able to fully explain tasks and delegate them
Create and provide clear standards and expectations
Develop checks and controls
Oversee staff to keep them on task
Evaluate staff performance on a regular basis
Know talents of staffs in order to delegate effectively
Make decisions on the best action to take
Capable to learn and apply new technologies
Test and Validation

Work Experience

Manager Quality
Dec 2022 to Till Date
Company Profile : Manufacturing of Plastic Casings like Automotive Battery Casings, Pails and Auto Components

Job Profile :
Responsible for leading all aspects of the Quality control & Quality Assurance process for incoming material inspection, online inspection, and pre-dispatch inspection.
Responsible to lead the in-process quality inspection, rejection validation.
New product development/innovation trails and projects.
Ensure strict adherence to procedures during Inspection, Testing and Approval of Incoming Raw Materials, Packing Materials and Finished Goods.
Manage SOP System, Develop and implement requisite SOPs, flow process chart, control plan, Guidelines, QMP and check sheet for ISO Compliance and customer requirements.
Responsible for OPL for new procedure.
Responsible for all type of work and documents related to QMS and ISO.
Rejection analysis, monitoring trends & initiate robust action plans by using different quality Tools.
Customer concern handling and interaction with customer for customer specific requirements.
Co-ordinate with concerned departments for necessary corrective and preventive actions & its implementation.
Monitoring for department performance indicators and facilitate the team for necessary improvements.
Customer complaint handling, Review customer complaints, customer return rejection & ensure timely CAPA submission to customers.
Responsible for all new procedure start up for smooth working.
Responsible for all product packing material development.
Monitoring of COPQ, Analysis of return material and proposed action.
Implementation of action and its effectiveness in order to reduce COPQ.
Provide training on Quality, Process, and Production- Operation and Quality Control.

Manager QA
From : Jan 2022 to Dec 2022
Company Profile : Manufactures a wide range of plastic injection and blow moulded containers, pails, bottles, cap & closure

Job Profile :
Responsible for leading all aspects of the Quality control & Quality Assurance process for incoming material inspection, online inspection, and pre-dispatch inspection
Responsible for ensuring all Quality leading KPIs compliance & drive Quality Systems
Responsible for driving Quality Improvement projects to reduce defects for Customer satisfaction
Responsible for handling Non-conforming product, customer complaints and Resolving with the best possible solutions.
Ensuring on time reporting of production malfunctions to management daily basis.
Coordinating with engineering, manufacturing, and RnD to verify adherence to quality standards.
Developing quality plans for new product by verifying customer requirements and implementing them.
Coordinating for Qualification, Verification & validation of new development part and suggest rectification as per requirement.
New product development/innovation trails and projects.
Developing SOP and Work Instructions as per the system guidelines.
Ownership of asset care in the Quality lab
Drive Safety systems in the quality lab
Day to day quality monitoring of various SkUs (Products)
Ensuring Quality of products as per specification.
Responsible for Trial of new artwork, new ink and approval taking from APL (Asian Paints)
Responsible for providing the training on product quality and safety
Provide training to the employees to strengthen the competence of the personnel
Confirmation of APL (Asian paints) specification
Analysis of statical data of quality & Rejection Analysis
Product & process audit

Engineer QA
Since April 2014
Company Profile : Produces the world famous High Quality Kitchen and tableware plastic Items
Job Profile :
Responsible for productivity & quality checks at external manufacturing units.
Planning & Organizing Product & Process Audits.
Responsible for last shot handling, updation & communication.
Responsible to make Quality plan & One Point Standard for products & Updation
Responsible for Product quality approval to Final dispatches of Export Product.
Responsible for making Packing procedure, FPIS update
Export from warehouse-QA activities
Customer Complaints log
Daily Molding and 6S audits
To assist in calibration of Equipment’s/instruments
Packaging development - Development of packaging materials, leaflet, Trail of RM
Marketing related product information sharing. Dimension and Content sharing
Devising procedures to inspect and report quality assurance issues
Supervising and guiding inspectors, technicians and other staff
Assure the reliability and consistency of production by checking processes and final output
Report all malfunctions to production executives to ensure immediate action
Keep records of quality reports, statistical reviews and relevant documentation

Executive QC/QA
Sep 2013 to March 2014
Company Profile : Manufacture containers using IBM, ISBM, & Extrusion Blow molding machines, and closures using Injection molding machine (20 ml to 5 liter containers). We also have done labeling, wadding & sleeving of bottles and cap. Major Customers are Johnson and Johnson, Himalaya, Marico, Ranbaxy, Nestle, ITC, Pidilite, Wipro, Cadila, Avon, Oriflame.
Job Profile :
Impart training to staff to strengthen the competency of the personnel
Conduct the Inter Laboratory & Quality Checks
To participate in proficiency testing programme and to organize programme for Quality testing
To assist in calibration of Equipment’s/instruments
To organize internal audits to understand non- conformities and to take corrective and preventive actions.
Create strategies and plans for product approvals including inspections
Line Trail, Change Control Management & Annual Product Review
To resolve the customer's complaint/ observation.
To collect the customer's feedback to relations with customers.

QC/QA (Promoted Sr. Supervisor)
Aug 2010 to Aug 2013
Company Name : Alpla India Pvt Ltd
Job Profile :
Responsible for validation of the all components & Process.
Updating Quality manual & Data management of Products.
Preparing the documents for taking up ISO-9001:2008
Organize the calibration of equipment’s of Lab & plant.
Responsible for all activities for Incoming, In-Process Inspection & FG Sampling
Monthly defect wise over all rejection analysis.
Technical Spec Updation

Training
Training on ‘5S’ implementation
Training attended on 7 QC Tools and 8D
Training on MSA and SPC
Training on ‘Why-Why Analysis’ by Procter and Gamble (P&G)
Training on OEE (overall equipment efficiency )
Training on APQP
Interpersonal skill Development
Team building Activity
Training on ASB 50mb, 70Dph, 70Dpw – Processing

Project
Extrusion blow molding process And Total Quality Management, Alpla India Pvt Ltd (2011)
Time reduction during Approval – Base mold, Tupperware India Pvt. Ltd (2015)
Reduce Missing part issue in FG cartons near offline Area, Tupperware India Pvt. Ltd (2016)
Reduce Breakage complaints, Tupperware India Pvt. Ltd (2017)
Reduce Packing material SKU ( Carton Harmonization), Tupperware India Pvt. Ltd (2018)
Ongoing project- replacing packing material (polybag, gussets, poly sheet) to paper material after single use plastic ban by government.

Technology/Manufacturing
Injection Molding
Extrusion Blow Molding
Injection Stretch Blow Molding
PET-Preform Molding
Injection Blow Molding
Wadding Assembly
Printing- Decoration
Labeling- Decoration
Sleeving-Decoration

Area Of Exposer
Quality Assurance
Product Analysis
Gap Analysis
ISO 9001:2015 Documentation & Implementation
Basics HACCP/GMP/5S Implementations /7QC Tool
Technology/Manufacturing

Achievement
Certified Lean Six Sigma Green Belt by Exemplar Global
Certified ISO 9001:2015 Internal Auditor
Promoted to Gemba Team Leader
Developed plant-wide quality control procedures which attained reduction in product re-work
Established a Final Inspection Procedure, resulting in every job being shipped 100% complete.
Implemented AQL Sampling Plans/ANSI Z1.4 to reduction in inspection times

Future Goals

Obtain a challenging leadership position applying creative problem solving and lean management skills with a growing company to achieve optimum utilization of its resources and maximum profits.

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