• Gender: Male
• Age: 45
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 21.5 Year(s)

Education

Post Graduate Diploma in Business Management From Symbiosis in Pune, with 60%

Post Graduate Diploma in Plastics Processing Technology From Central Institute of Plastics Engineering & Technology with 74% .

B.Sc. in Chemistry (Hons.) From, Vinobha Bhave University, Hazaribagh with 62%

Skill Sets

Experience in Operations and Productions Engineering.
Experienced in plastics manufacturing Environment.
Ability to undertake and track projects .
Ability to handle multiple ta s k and utilize time efficiently.
Excellent problem solving in plastics injection molding ma chines
Complete understanding plastics / principles
Sound knowledge of processing Engineering Plastics , Hot Runner & Three Plates Moulds and Insert Moulds
Gained significant exposure of Injection Moulding Machines like Netstal, Sumitomo, JSW, Windsor, Ferromatic Milacron, LG Machinery, etc.
Expertise in managing & setting the process for new Moulding Machine and Mould Flow Analyse
Proficient in conducting daily research activities related to production and resolving procedural problems as appropriate for the timely completion of research objectives
Skilled in heading overall operations for new product development including requirement
analysis, finalizing specifications, design manage

Work Experience

Engineer - Operations & Engineering
Since Oct 2016
Job Profile:
Production of Pails, from 5Ltr to 25 ltr Managing manpower, production schedules.
Deliveries as per planning.
New Trials of plastics materials and tools.
MIS and Shift Reports validation
Trouble s hooting of the process
Process flow preparation, BOM for new products
Maintaining SOP, Work Instruction, QC compliance.
Art Work Design as per customer need
Feasibility study of new products
Establishing new process for new products and
smoothly handing over the same in the production activities; introducing & implementing process modifications against conventional systems Building & maintaining internal contacts with engineering department personnel regarding ideas, drawings and products
Handling & monitoring the standardization and troubles hooting of product; ensuring maintenance of RFT (Right at First Time) at production line

Senior Engineer
Jun 2005 to Sept 2016
Company Profile : Leading manufacturer of Micro SD cards, USB flash drives, CD.
Job Profile :
Set up of injection molding unit for stationary products .
Process set for new mold and product
Managing & overseeing the development of new products, primarily for industrial & OEM
business in adherence to customer requirements.
Looking after the overall rejection control of floor and maintaining OEE.
Manpower handling and allocation in shop floor.
Production planning and looking after the material transfer.
Purchase of the equipment and the raw materials.
Maintaining stocks for the raw materials.
Making of daily MIS and Shift reports.
Making of BOM of plastics components .
Making schedule for mold and machine maintenance,
On job training's to the operators for process setting and startups of injection molding machine.
Looking over the Auxiliary equipment's as dehumidifier, Lumps grinders, Mold temperature
controller, Hot runner panels, screw compressors.
Responsible for managing the new concept and maintaining the technical capabilities to develop the same
Building & maintaining internal contacts with engineering department personnel regarding ideas, drawings and products
Handling & monitoring the standardization and troubles hooting of product; ensuring maintenance of RFT (Right a t Firs t Time) a t production line
Extensive understanding of Operational techniques SMED, OEE, Lea n Manufacturing, Work Study, TPM etc
Good understanding of safety compliance. Responsible for overall 5S in plant.

Highlights :
Effectively monitored the preparation of: QMP as per customer need
Jigs as per the requirements
BOM and product pricing for new products
ETR, ECR & ECN and ensured maintenance of same as per ISO standards and ISO Coordinator Preparation of Product Specification Sheets
Accredited with Innovation Award for development of new process for DVDR Light fastness, Accomplished Black belt project on Weight reduction by 15% on DVDR by modification in molds
and successfully
Instrumentation implementing in operation which saves approx INR 4 crores / Month
Developed Alternate material for metallic layer for reflectance of DVD, CD with quality level a s per
standard and success fully implemented in
operations
Success fully carried out:

New multi cavity mould trial for pen drive casings
and LED lighting moulded parts such as Heat Shrink, Diffuser, Top Ring, Neck, Lens etc.
Alternate plastics material trial for alternate sources

Junior Engineer
Jul 2003 to Apr 2005
Company Name : Paradise Plastics Enterprises Ltd.
Job Profile :
Successfully involved in Gas Assistance Injection Moulds
Efficiently worked on large Injection moulding
machine of 1500 Tons
Responsible for new product trial, process setting and get approval from customer.
Developed process for new materials trials and success fully implemented in production with low rejection rate
Resolved Major technical issues modifying Automobile Component mould and received approval from customer.
Ensured enhancement in productivity by decreasing cycle time a nd reduced process defects rejections up to 1.5%.
Successfully conducted TS-16949 certification Audit.

Training's Attended
Six Sigma Training.
Personality Development Training.
Tea m Building.
Time Management.
ISO Auditor Training.

Future Goals

Seeking managerial assignments Operations /New Product development/Process Enhancement/ Technical Support/ with an organization of repute in Plastic Manufacturing industry.