• Gender: Male
• Age: 42
• Designation: Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25.5 Year(s)

Education

Post Graduate Diploma in Plastics Processing and Testing Technology From CIPET, Mysore in 2008

Bachelor in Science From Kuvempu University, Shimoga in 2006

Skill Sets

Molding Operations (Plastic Injection molding Components), Cost Control, Quality and Team Management. 
Possess in depth understanding & experience of plastic components (Automotive, Health care, Consumer Electronics & packaging). 
Experience in managing Process & Production, Machine Selection and Resource Management for Injection Molding. 
A keen planner with expertise in managing operations as per Customer requirement and ensuring compliance with standards with key focus on profitability by ensuring optimal utilization of resources.  

Work Experience

Process Engineer 
Since Feb 2013
Company Profile: Leading manufacturer of residential and commercial water heating equipment.
Job Profile:
Handled entire gamut of operation starting from Machines and auxiliaries procurement, installation, commissioning to process setup for injection molding.
Knows machine installation and commissioning, conducting Mould trials, process set up of new moulds and also monitoring assembly line production including PUF and tank fabrication.
Process various types of plastic materials such as PP, ABS, PS.
Participate in CAPA Analysis for non-conformities in products & processes.
Supported supply chain department to develop 1 & 3 liter stainless steel water heater tanks at new supplier place by actively participating in new process development.
Exposure to various process such as Tank fabrication, PUF, assembly and special process of slush coating (i.e. Blue Diamond coating)

Production Engineer 
April 2010 to Jan 2013
Company Profile : Leading Manufacturer of precision injection molding parts, some of the major customers are Salcomp (Nokia), Gillette, I.N.E.L., Schneider Electric, Sunpharma, Continental and etc. 
Job Profile : 
Monitored the Productivity of production lines with respect to production plan while ensuring improvements in performance.
Monitored OEE 
Reduced PPM level by controlling the rejections. 
Controlled downtime thereby improving machine efficiency with Material saving. 
Exposure to sequential core operation molds, hot runner molds and valve gating molds.
Hands on experience with two shot injection molding M/C.
Processed various types of polymers such as Panlite (PC-ABS blend), POM, nylon, PBT, PC, ABS, TPE, and PP.

Junior Engineer- Process 
Mar 2008 to March 2010
Company Name : Tyco Electronics India Pvt, Ltd. 
Company Profile : Leading Manufacturer of electronic cables, connectors, automotive components- (100% EOU). 
Job Profile : 
Process parameter setting and trouble shooting of Injection molding M/C. 
Achieving production targets & ensuring best quality with optimum productivity.
Liaison with functional areas of production planning, production, quality, systems and staff management by ensuring production target with quality.
Processed various types of engineering plastic materials such as PBT, PA, POM, PPS, PPO.

Trainee Engineer 
Aug 2007 to Jan 2008
Company Name : G Plast Pvt. Ltd.
Job Profile : 
Where I was handling different types of conventional and microprocessor controlled machines and raw materials in production of plastic injection moulding

Core Competencies 
Production planning and control 
Managing overall production including assessment of requirements, adaptation, quality etc as a manufacturing engineer.
Monitoring projects with respect to demand forecast, time over-runs to ensure timely execution of production.
Achieving production targets and ensuring best quality with maximum productivity.
Reviewing shift wise utilization, yield, efficiency, PPM, and OEE and raw material reconciliation. 

Process Management
Troubleshooting various defects in process and exposure in Microprocessor control machines like JSW, Batten field, Ferromatic Milacron(two shot), L&T Demag(two shot), Fanuc, Engel & Accessories; ensuring overall man, machine, & mould safety at the work place.
Ensuring the process control and maintaining 5S on floor. 
Facilitating and controlling timely tool changeover and new mould trail as per plan.  

Team Management
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational efficiency.  
Planning of the workforce, shift management activities, appraising the member’s performance & providing feedback.
Conducting time to time on job training as per the need and system requirements.

Quality Management
Preparing data and documentation as per standards such as TS 16949, ISO 14000, ISO 13485 and developing & implementing solutions to improve technical specifications.
Attending the customer complaints and finding the root causes by 5 why analysis and Cause effect diagram.

Future Goals

Seeking a challenging position with dynamic organization where I enrich my 7 years of rich experience in the field of Production, Molding Operations (Plastic Injection molding), Cost Control, Quality, and Team Management & get recognized by the same.