• Gender: Male
• Age: 41
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Work Experience: 30.2 Year(s)

Education

One & half Years Post Graduate Diploma in Plastic Engineering & Technology (PGD-PPT) in July 2007 from Central institute of plastic engineering & technology, CIPET Amritsar.
B. Tech 2014 from KSOU.

Skill Sets

ERP (Fynsis, SAP, ) M S Office, & Internet Application.

Productively handled the following Materials:
PP, PPCP, ABS, HIPS, PC,PC+ABS,NYLON6,66+ 40%G.F, PP+T.F, PP+G.F

Work Experience

Manager
From - Aug 2020 to Till now
Company profile - manufacturing of plastic automotive components comprising of molded and painted interior and exterior four-wheeler and safety parts

Deputy Manager
From - Dec’2018 to Jun 2020
Company profile - Auto Component manufacturing

Job profile -
Process Analysis
Line balancing in fuel filler bowl & YHB backdoor
Effective Utilization of manpower on Machines & Assembly line.
Plant cost reduction by daily monitoring of RMC, Consumable cost, P&F cost.
Documentation of production like VSA, WHY-WHY analysis, Root cause analysis.
Rejection & breakdown analysis.
Involve with customer during the costing of new development parts.
New Development and Kaizen Activity, Poka yoke, implement on shop floor.
Successful trial of new mold.
Increase Productivity.& Reduce lumps & Rejection
To make standard parameters for M/c. setting & set M/c. under Parameter.
Production Planning.
Insure the 100% delivery as per plan.
Daily Manpower Allocation as per production plan.
Give the basic training to manpower.
Handling Customer window for supplies.
Ensuring daily dispatches with zero delay delivery.
Handling process of yearly, monthly & daily sale/Capacity/Resource planning.
Daily Assembly plan as per 3 days inventory

PROCESS ENGINEERING
Injection molding process parameter setting & troubleshooting
Tool trail of new project
Conducting Alternate Raw Material Trail and its implementation
Process setting and Trouble shooting and Process validation
PAAP Preparation and Approval from customer
APQP& Timing Chart preparation and follow up
Conduct Tool Trail LVPT AND HVPT in-house tool and take action
Achievement of productivity quality Level LVPT AND HVPT
Support onetime completion of new tool plan vs actual
Discussion & planning for new development as per customer requirement.
Making & taking care of Development roadmap.
Preparing (SIR) sample inspection report.
Play important role in new development team for planning APQP & preparing FMEA, PPAP
Preparing & update projects PRP according to weekly follow-up meeting
Attending Mold trial at toolmaker end & Prepare BOM according to Mold Parts.
Part Cost Actualization & Weight Actualization
RFQ preparation, mold & machine selection as per feasibility.
Project Review & feasibility with CFT. & follow up tool time plan with tool manufacturer supplier
Tool by off activity domestic and global.
Tool design review and feed back to tool maker for correction
Contribute in validating the sample parts, process & Fitment.
T0, T1 trial to customer approval and hand over to Mass Production.

Successfully handled the following Machines :
Ferromatic 1800 Ton TO 2500 Ton
Mitsubishi 3500 Ton
Super master 250 ton 550 Ton
L & T 450 Ton.
Toshiba 1300 Ton.
JSW 350,400,440,650,850 Ton.1600 Ton
TOYO 450 Ton 950 Ton
Sumitomo 250 Ton Haitian 1300 Ton,2800 Ton
Hot runner mould, core mould, sequential gate mould