Diploma in Plastic Technology, From Tamil Nadu Polytechnic College, in 2009 With 65%
S.S.L.C From Dr.Zahir Hussian Memorial Minority High School in 2006 With 81%
Scientific Injection molding process, Mold flow analysis, New plastic part development, TS16949, QMS, ISO, SMED, TPM,
Junior Engineer
Since July 2013
Company Profile: Automobile parts manufacturers
Job Profile:
Process owner of injection molding.
Developing plastic parts for new projects.
New mold development.
Mold flow approval.
Mold designing approval.
New mold qualification by finalization of process parameter by conducting trial as per the “Scientific Injection Molding” procedure.
Meets the customer requirement in new mold & process development.
Work with suppliers to resolve issues with materials or tooling.
Problem solving for supplier & in house manufacturing plastic parts.
Implementing PFD, PFMEA for process improvement in various processes.
Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities on the shop floor.
Periodically audit the Plastic parts suppliers. And monitor the moulds which running in supplier end.
Supplier’s molding machine evaluation & develop the plastic parts in supplier end for the new projects.
New molding machines & auxiliary equipment selection.
New molding machines & auxiliary equipment setup & Qualifying.
Involving cost saving projects.
Contributing Engineering change.
Achievements:
Rs.2 crore saved in new project of in-house molding setup by changed the manufacturing concept of cable over molding
Scrap Cost Reduced in Grivory Clip mold by reduced runner Size
Operation cost reduced by eliminated one manpower in grivory clip
Poke-yoke implemented in cable over mold to injection molding machine
Crack issue solved in slider assy by introduced scientific injection molding process concept .
Stiffness & Pullout force increased in new project of cable assy parts by improving the part design & molding process.
Molding Technician
March 2012 to June 2013
Company Profile: Mobile panel manufacturers
Operating Engineer
Jan 2010 to Feb 2012
Company Name: Mahle Filter System India Pvt ltd
Trainee
May 2009 to Nov 2009
Company Name: United Industries
Machine & material Experiences
Machines: Ferromatik Milacron, Toshiba, Engel, L&T, Haitian, Sumitomo, Fanuc, JSW, Super master, Electronica, TKC.
Machine types: All electrical, hydraulic & vertical type machines.
Tonnage: From 30t to 850t
Materials: Nylon 6, Nylon 66, POM, ABS, PC, TPE, PP, Nylon+GF50%,
Achievements:
Awarded for the increased productivity @ Mahle.
Awarded for the plastic intake manifold assembly line optimization @ Mahle.
Awarded for the BEST IDEA IMPLEMANTATION @ Mahle.
Fourth place in KAIZEN presentation of CII 6th edition.
Training Attended:
Scientific injection molding.
Mold flow analysis.
WPO (5s, vms, safety)
KAIZEN, 7QC TOOLS.
TPM, 16 loses, OEE, PPM…etc.
ISO: TS 16949:2002
SMED
To seek a challenging career in an organization having the environment that encourages continuous learning and provides exposure of new technologies, so as to achieve professional and personal growth in the field of Plastic Technology.
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