Ref. No. : CA - 14852 - (Production - Moulding – with 20.7 years in Plastic Industry)

Education

Diploma in Mechanical Engineering (General) From Govt. Polytechnic, Tumkur, in 2006 With 70% 

S.S.L.C. From Basaweshwara High School, Mahalakshmi Layout Bangalore, in 2001 With 64. 80%

Skill Sets

Injection molding process, New tool trial in injection molding, Basic knowledge on SAP, MS Office, Trouble shooting in injection molding, Internet

Having knowledge in MS-office, SAP and familiar in INTERNET.

Application Software: MS office, SAP

Work Experience

Asst. Engineer- Production Department 
Since 2010 
Company Profile:Leading Filters manufacturing with diverse interests in Engineering Plastics, Production of assembly’s like Air filters, and Air intake manifolds (in SPM) For Both OEM & OES.
Job Profile:
In-charge of Production Shop having 7 Injection Molding (JSW & Ferromatic Milacron Make) Machines and Assembly stations (SPM). 
New mold trials.
Training to newly joined operators about machine, product, 5’s, TPM
Daily sun rise Shop floor meeting with CFT.
Having knowledge about Pick and Place Robot Programming of German’s SUHLING TECHNIC and Japan’s YUSHIN
Involving in Kaizen Team & 5’S Team, MUDA, MURI, and MURA.
Involving in TPM & TPS activities.
Technical problems analysis through brain storming.
Material planning & BOM optimization through SAP on daily basis.
Responsible for Deploying the Quality standards across the plant, to get and sustain the quality certificates like ISO-TS 16949 , TPM etc.,
Established Decision Support System, in Production area by providing feedback to management by means of Attending monthly review meetings and presenting the MOP (Measure of Performance) reports with respect to Plan Vs Actual of Production, OEE, Improvements, Kaizens, etc.

Production Department 
2006 to 2010
Company Profile: Manufactures high precision tools and custom moulded engineering plastics
Job Profile:
Production In-charge of Production Shop.
New mold trials
Training of New machine operators for Production and Quality needs.
Troubleshooting of processing problems in Injection moldings.
Deployment and Controlling of Production Manpower.
Stocking materials and components, to enable to follow FIFO method to get the cost benefit.
Maintenance of KANBAN system for Toyota FG parts & in-house molding storage.
Implementation and Maintenance of TPM (JISHU HOZEN) Systems in Production.
Responsible for Achieving required quality standards in the products.
Continuous Improvement methodologies, Root Cause Analysis, Why Why Analysis, KAIZENS etc.
Successfully attained and maintained an OEE level of 80% in production.
Achievment:
cycle time reduced form 80sec to 55sec by programing robot for Ford Lower component
Burn mark eliminated in MHD 1000 ccv component.
Flow line eliminated in GM upper part.
Online packing introduced in assembly station earlier off line packing and counting in weighing scale).
Cycle time improved For GM upper & lower component by robot programming.
Man power reduced and optimized in ford assly line.
Ford assembly capacity increased from 54no/hr. to 75nos/hr.
50% Rejection rate reduced in MIC component.
Trilogy rack implementation in assembly station like inspection table, child parts storage rack, bins movement rack.
Kanban system implement at molded parts storage.
Kanban system implement at Assembly child parts through SAP (BOM pick list).
Motivating to operators for increase quality of parts, maintain 5’s, maintain TPM check list.
Successful new mold trials (Ford lower & upper, suz-1048 filter, Toy lower etc...)
Previous company profile:
Tractors and Farm Equipment Limited (TAFE) located near Doddaballapur, Bangalore, has a very good experience in Engineering Plastics from past 20 years, producing plastic components. Tractors and Farm Equipment Ltd. (TAFE) is a member of the Amalgamations Group, one of India’s largest Light Engineering Groups with diverse interests in Engineering Plastics, Production of Tools, & Automobile components.

Future Goals

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