B.Tech Plastics Technology from Central Institute of Plastics Engineering and Technology (CIPET)
CAD/CAM using UNIGRAPHICS with MOLD WIZARD
PRO E WILDFIRE 2.0 , AUTOCAD 2007.
Microsoft Excel, Word and PowerPoint
Senior Engineer (Production)
Jan 2014
Company Profile: One of the leading manufacturers of Automotive components using the latest Injection Moulding technology. It has using injection moulding machine Toshiba, Winsor, Ferromatic made injection moulding department engaged in manufacturing of thermoplastic injection moulded components like automotive interior parts, elctricals, household products for major automotive industry. Our valuable indirect customers are Hyundai, Ford, Hero, Schneider, Kone, Samsung.
Job Profile:
Reported to direct Production Head.
Injection moulding trouble shooting and process control.
Develop and maintain of PPAP and APQP
Extensive experience directing Production, Quality, and Safety for large production area.
Developing process improvements to effectively utilize equipment and materials to maximize production.
Organising plant start-up and shut-down schedules to ensure minimum loss of production time and profits;
Minimising the possibilities of machine breakdown by timely intimation maintenance department, maximum utilization of machinery resources and increase efficiency target.
Ensuring preventative maintenance of all Testing equipment and Logistics.
Analysing and monitoring of RM, PM and Production quantity on weekly basis.
Assigning junior staff duties and shifts.
Coordinating with Human Resources for appropriate staffing levels.
Taking all necessary actions to manage production costs and improve profitability.
Maintaining and provide support to all 5-S, KAIZEN,OEE programs and prepare training program for all status boards.
Producing fine Quality products through Kaizen, OEE and One Point Lesson.
Reducing Inventory Costs through Just In Time Production Process (JIT).
Eliminating non-value added activities (waste) while delivering quality products on time at least cost with greater efficiency.
Demonstrated track record in training, mentoring and motivating teams to improve overall productivity and performance.
Ensure inventories are conducted and accurate records are maintained.
Executive (QA & QC)
Jul 2012 to Dec 2013
Company Profile: A Leading Compounder of Polyolefins in advanced technology primarily based on Polypropylene, EPDM and Styrene chemistries. Major developer of high performance materials with specified customer applications in India and Globally. And Our valuable Customers are Visteon, Motherson, BRight Auto Plast, Sundaram Auto Components, Takata.
Job Profile:
Performed complete testing of all compounding polyolefins of used in the manufacture of automotive parts to ensure that products produced met and exceeded quality specifications.
Tested products after manufacture to ensure no malfunction in processing equipment and that parts passed customer specifications.
Managed projects from initial concept through full production.
Responsible for complete processing of polypropylene compounding included feeding and metering .
Ensure quality processes routine.
Plan and organize the daily quality activities
Lead, train and guide up with production team
Coordinate with equipment and process teams and ensure compliance to all protocols and maintain product quality.
Develop and maintain effective relations with all company employees at various levels of organization
Minimising the possibilities of machine breakdown by timely intimation to production department, maximum utilization of machinery resources and achieve efficiency target.
Maintain and provide support to all 5-S program and prepare training program for all status boards
Developed and implemented all testing procedures during tenure.
Managed all aspects of the ISO program as it related to the laboratory.
Developed and implemented production changes that resulted in reduced production time and cost.
Evaluated new materials, including off shore materials.
Performed new raw material certifications.
Developed new production techniques that streamlined production from 2 days .
Performed complete testing of all incoming raw materials.
Responsibilities included the incoming raw materials and finished goods from our factory.
Ensured governmental compliance, including all reporting, OSHA/EPA compliance and hazardous waste regulation, storage and disposal.
Polymer Skills:
Acquaintance in Polymer Materials.
Characterisation and Synthesis of Polymers.
Exposure to compounding.
Modified Polymer Properties by Compounding.
Knowledge in Recycling of Plastics.
Mixing And Compounding Polymers to achieve Specified Applications.
Expertise in Polymer Testing
Professional Skills:
Injection moulding troubleshooting.
Modified Gate Locations of components depend upon Process Oriented.
Manage the Twin Screw Extruder.
Injection stretch blow molding and Compression molding.
Extrusion and Thermoforming Process.
I am an accomplished professional Plastics Technology with a strong background in Polymer. I am a detail-oriented, highly organized individual with exemplary analytical and problem solving aptitude. I have developed a proven track record in product development, process improvements. Excellent communication ability working effectively with customers, employees and management at all levels.
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