Ref. No. : CA - 23276 - (Production - Machinery – with 17.5 years in Plastic Industry)

Education

B.Tech (E.E.E) From SRM University, Chennai in 2013

Post Diploma in Machine Maintenance From CIPET in 2007

Diploma in Electrical & Electronics Engineering From IRT College, Tirunelveli in 2006

Skill Sets

Experience in Testing, assembling Operations, and customer service activities in leading injection moulding manufacture. Currently working as Testing Engineer for Toshiba Machines Ltd formerly L&T Plastics Machinery Ltd. at Chennai. Proficiencies in Trouble shooting of any kind of problems, Planning and Dispatch control, conducting training for new SSTs, Service Engineers and customers. Coordinating with customers, service departments and quality control to implement value editions. Providing technical assistance for Hydraulic, Mechanical and Electrical design changes and supporting to implements of new designs. 

Operating system : MS DOS, Windows'8,Linux
Programming Languages : Basic, C, C++ and VB

Work Experience

Service Engineer – Executive
Since Dec 2014
Company Profile: Leading manufacturer of Injection molding machines and processing equipments.
Job Profile:
Servicing of Injection Molding Machine of all types.
Testing of first All Electric Machine & 2 Platen machines.
Trouble shooting of hydraulics.
Trouble shooting in electrical & controls.
Guiding junior engineers in service.
Reduction of customer complaint in continuous focus
Extending and coordinating after sales service.
Coordinating other regional engineers for service issue.
Training to customer on processing, machine maintenance etc
Spares handling with customer and Factory.
Retro-fitment analysis
Energy study & power consumption methods implementation

Testing Engineer – (Testing & Electrical Assembly) 
Aug 2007 to Dec 2014 
Company Profile : Manufacturer of Injection molding machines and processing equipments.
Job Profile : 
Assembly & Testing of Injection Molding machine as per Euromap standards.
Strain gauging of Injection Molding machine ranging from 40 to 1000 tonnages.  
Servicing of Injection Molding Machine. 
Trouble shooting of hydraulics. 
Trouble shooting in electrical & controls. 
Simulation testing of Electrical panels & Drive panels of IMM.
Guiding junior engineers in shifts. 
Reduction of customer complaint in continuous focus
Training to service engineers to service the machines.
Extending and coordinating after sales service.
Coordinating other regional engineers for service issue.
Training to customer on processing, machine maintenance etc 
Implementation and Documentation of ISO 9001:2000.

Main Projects:
Testing of Export machine to Johnson, United States of America & Rosti, China & Rion,Israel & Demotech, Turkey
Testing of first all Electric machine of L&T.
Testing of first RAM machine.
Start-up activities 
Barrel loading and Plasticizing
Shut off nozzle assembly testing
VDMA Standard Robot interface using Wittmann robot
Accumulator test for high speed injection
Performance and all optional checking
Dispatch activities include logistics.

Training Programs.
Environmental safety systems, ISO 14001, 
Hydraulics and Pneumatics Design. 
Training on Servo Drives like KEB, Rexorth & Servo valves by Rexorth & moog India.
Certified First Aid Trainer & Evacuation team member.

Areas of Expertise.
Mould processing:
Process optimization and fault diagnosis
Knowledge in cycle time reduction techniques
Always ensuring mould safety while loading and setting the operation parameters.
Production improvement through better process handling techniques.
Customize production through control charts, SPC report and thereby minimizing the rejection rate 
Mould trouble shooting
Hot runner, Robot and auxiliary interfacing

Hydraulics:
Fixed and variable pump station.
Electronic controlled pumps (Including Master and slave concept)
Accumulator assisted systems
Proportional valves
Digital hydraulics
Servo valves
Parallel operations
Regeneration concepts
Cartridges Valves, Check Valve Logic

Electrical systems:
Troubleshooting of Power wiring, Control wiring
Troubleshooting of Starter connections like Star-Delta starter, DOL starter
Troubleshooting of Heater circuits & Motor circuits
Optimizing Drive setting
Operation and trouble shooting in PLC controlled applications.
Interfacing of ROBOT EUROMAP-12 & 67 with IMM.
Interfacing of hot runner, auxiliary equipments with IMM

Controls:
Trouble shooting any issues in Controls.
Downloading machine PLC software programming.
Worked with L&T, Sigmatech, Allen-Bradley, Mitsibushi, Wittmann, B&R, KEBA make PLCs

Future Goals

Growth

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