Ref. No. : CA - 21712 - (Maintenance and Service - Mechanical – with 17.3 years in Plastic Industry)

Education

Bachelor of Engineering (Mechanical) From JNTU Hyderabad in 2007

Skill Sets

Experience in the areas of Production and Maintenance of Machines like 6”DTFM (Double Toggle Forging Machine), Hydraulic Forging Machine with 400tonnes capacity, Heat treatment Furnaces, Cold draw process, Cutting off saws & Gas cutter, Grinding Machines, Coating equipment. Skilled at handling multiple tasks and the ability to deal with people at any level of business and management.

MS Office, Operating systems and AutoCAD.

Innovation – research and apply new technologies and methods to improve service.
Passion - Passionate about learning and sharing ideas, improving the knowledge and capabilities
Accountable: Ability to take the project from end to end, work under pressure situations and meet the committed deadlines.
Inclusiveness: More open in gathering new and innovative ideas and implement them in the design to achieve business impact.

Work Experience

Engineer
Since Jul 2007
Company Profile:Manufacturer of Oil Country Tubular Goods and Drilling Products required for the Oil Drilling and Exploration Industry. Products are drill pipe, tool joints, heavy weight drill pipe, drill collars, casing and tubing, manufacturer of Couplings, Pup joints, Subs and the oil field services and accessories, reconditioning of drill pipe, API and Premium Connections.
Job Profile:
Tooling preparation.
Inspection and testing of upset for Drill pipes, Production Tubing & Casing.
Setting and operating furnaces and straightener in heat treatment process
Production and inspection of internal coating for drill pipes.
Setting and operating surface treatment process and cold draw operation.
Process planning and control.
Forging die making for cold draw process.
Maintaining Quality system and Product Quality.
Working skills of new product development.
Planning of critical spares & Tooling and follow up.
Handling 45 operators in individual shifts.
Break down analysis.
Preventive maintenance of all machines and utilities.
Inspection of all tooling components.
Housekeeping and safety.
Ensure strong and efficient teamwork culture exists within the production team.
Directing the production operators and introducing efficient methods of production line.
Ensure the quality of the product being manufactured in the shop floor.
Reaching the production targets and solving manufacturing problems.
Cutting All Types Of Jobs In Bandsaw Machines, Gas Cutting.
Identify, evaluate and implement process improvements.
Conducting seminars on product as and when required.
Vigilant inspection, Trouble shooting, Controlling of men, material and machine.
To maintain proper records of manufacturing.
Ensuring the completion of production as per production plan of month.
Reducing inventory level at every stage of production.
Participate actively in cost and quality improvements.
Conduct time and method study, Conduct product cost estimation and finally manpower controls.

Processing details:
For Tubing & Casing:
Raw material - Upsetting (for tubing) - Heat treatment - N.D.T– Threading -Coupling buck on - Hydrostatic testing - Final inspection.
For Drill Pipes:
Raw material – Upsetting - Heat treatment - Pipe preparation - N.D.T - Friction welding - Hydrostatic testing - Internal plastic coating – Holiday test - Final inspection.

Areas of Expertise
Expertise in streamlining processes / procedures to achieve scheduled targets.
A good team leader with excellent Manpower Management and Communication skills. Planning and supervising overall Mechanical operations, streamlining and balancing of works to ensure timely achievement of scheduled targets. Effective resource planning for optimizing man & machines utilization, reducing wastes for enhancing productivity and profitability.
Managing the functions of predictive, preventive and break-down maintenance for reducing machinery downtime to minimum
Extensive knowledge of operating, Setting of Up setter, Heat treatment process, Internal Coating process, Cold draw process, designing, repairing and maintaining machines and tools, New product development.
Familiar with, production processes, New product development, quality control, costs, and techniques for increasing effective manufacture and distribution of goods.

Future Goals

Growth

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