Ref. No. : CA - 21532 - (Maintenance and Service - Mechanical – with 17.9 years in Plastic Industry)

Education

D.M.E (Diploma in Mechanical Engineering) From PEE GEE Polytechnic College, in 2003

Skill Sets

Qualification : Software Proficiency
Tools : MS-Office
Data base : MS-Access
Operating Systems : Windows 9x, XP

Work Experience

Injection/Moulding Machine Maintenance
Since Jan 2014
Company Profile: Leading Manufacturer of Plastic Container, Bucket, Plastic Bucket, Iron Handle Plastic Buckets and Buckets, Mugs & Storage Bin.
Job Profile:
Verify correct set-up of hydraulic molding machine, processes and auxiliary equipment before machine start up.
Establish proper molding conditions.
Assist Supervisor with training programs for new employees.
Responsible and accountable for: achieving adequate production levels, maintaining the expected product quality, and keeping area clean and in order.
Familiar with all the department's inspection procedures and standards.
Maintain records and prepare legible reports, including housekeeping checklists, mold cavity data sheets, production downtime reports, cycle time sheets and problem/corrective action logs, etc. accordance with departmental standards and Quality System Standards.
Install hydraulic molding machine and troubleshot processing issues.
Establish processes for injection molding machinery, auxiliary equipment, and all support equipment.
Perform process changes as needed to maintain quality
Maintain a clean and professional work environment.
Carry out corrective, preventive, periodic maintenance activities as per the schedule to keep all the factory equipment in perfect condition.
Monitor and control the spare parts availability and consumption in order to meet the machinery breakdowns effectively.
Develop and maintain effective working relationship with all employee groups and functions in order to promote good industrial relations.
Attend the trouble shooting of all machines in order to minimize the break-down time and to increase the availability.

Shift leader /Mould Machine Maintenance.
Feb 2010 to Jan 2014
Job Profile : 
Trouble shooting method for handling the injection Molding machine, unit such as Clamping & Injection unit. MTC, Dryer Unit, Barrel, ROBO & Fixtures
Knowledge  of  handling  & Trouble shooting method for the machines such as FANUC, TOYO, SUMITOMO. 
Resolve the robotics  I/O signals & installation, controlling  of robotics new Programs.
Installing  & rectifications of  robot -3 axis & 5 axis, machine such as yushine & wittman.
Troubleshooting through optimizing parameters, electrical and mechanical  
Knowledge of handling and trouble shooting for the Mould temperature machines such as AEC, Right Theme 120’C, 150’C, Wittmann, Sage.
Individually handle the installation and Erection of Belt conveyor.
Servicing of Electronic equipments such as SMPS,
New machine initialization and machine movement management.
Setting the Process parameter in the dryer & handling Rectifications
Modification of old machines for new projects to increase the machine utilization & reduce the cost.
Monitoring the Machine maintenance on the basics of daily check list.
Basic knowledge in purchasing of electrical spares & mechanical equipments as per  norms & conditions.
Monitoring & controlling the spare parts.

Shift In Charge/Maintenance.
Sept 2003 to Dec 2009
Company Name : Select Engineering works
Job Profile : 
In charge Of  molding machine maintenance & Breakdown  control 
Monitoring maintenance schedule and plan accordingly without affecting regular Production.
New machine initialization and machine movement management.
Robo, mould control temperature and mould machine trouble shooting.
Warranty claim with vendor and new equipment planning according to  production planning.
Spare parts management according to new product.
Plan to utilizing existing new source for upcoming program accordingly plan for new purchase.
Periodical cross verification for critical machines to avoid breakdown and production losses.
Sequence training for molding machine operators about machine handling and standard operation procedure.  
Conducting Preventive maintenance as per preventive maintenance schedule.
Troubleshooting knowledge in Electrical controls, induction motors, Pneumatics  and Hydraulics Controls.

Future Goals

To achieve a challenging position in an organization and development with the state of the art technology where my analytical, problem solving skill and the application can be put in for successful completion of goals.

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