• Gender: Male
• Age: 37
• Designation: Deputy Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Work Experience: 14.1 Year(s)

Education

BE (Mechanical) from Modern Education Society College of Engineering, Pune University in 2010
Diploma in Mechanical Engineering from Maharashtra State Board of Technical Education, Govt. Polytechnic in 2006
S.S.C. from KUK Vidyalaya Jalgaon.

Skill Sets

IT SKILL
Pro-E wildfire 4.0
AutoCAD
Professional in MS Office

KEY NON-TECHINCAL SKILLS
Commitment and capability to work under pressure independently.
Good analytical, interpersonal skills, networking ability, Leadership qualities.

Work Experience

Deputy Manager - Quality
From- Sept 19 to till
Company profile - Manufactures & supplies various automotive components to Indian and Global OEMs across the world. Produces Metal Fuel Tank, Gear Sifter Assembly, Cabin Systems, And Seat Structures

Job profile -
Customer Complaint handling & submission of action plan in A3 & ensure closure of actions & horizontal deployment.
Supplier Upgradation: Supplier Visits, New Kaizens & Improvement at Supplier End. Process Audit System Based on Performance of Supplier, Countermeasures in terms of POKA-YOKE.
Preparation and closing assessment of customer audit, facing customer system audit ((Maruti -Vendor System Assessment (VSA)) & process audit.
Carry out layout inspection plan and its adherence.
Active preparing QA & QM matrix for effective implementation of TPM in plant.
Implementation of 5S, KAIZEN & Continuous Improvement related to Cost, Quality, Morale, and Safety Processes.
To ensure that the corrective actions and preventive actions are implemented timely & effective.
Responsibility for selection of special characteristic, corrective & preventive action follow-up, setting quality norms with respect to customer specific requirements by co-ordination with CFT.
knowledge & understanding of ISO-9001:2015, IATF 16949 QMS implementation.
Review line quality problem verification, Root cause analysis along with production & corrective action plan.
Overall responsibility of maintaining & implementing Quality System requirements.
Good Knowledge of New product development.

Sr. Quality Engineer
From- May 16 to Sept19
Company profile - Manufacturing of automotive seating and E-Systems. Our on-going project with the leading supplier of Volkswagen, Mercedes-Benz, FCA, and Tata motors, Mahindra & Mahindra and General Motor etc.

Job profile -
Implement & monitor in process & Final inspection according to Control plan standards.
Maintaining & improving Quality Management System, Audit Documentation at supplier end.
Visit suppliers and Audit when necessary regarding quality issue.
Maintain zero customer complaint regarding product quality.
Submission of customer complaint action plan in customer web portal within timeline and get complaint closure approval.
Attend warranty meeting at customer location and maintain warranty complaint records.
Effective coordination with CFT members to Solving Quality related problem.
Solid knowledge of standard quality methods PFC, PFMEA, PPAP, APQP, Gauge R&R and capability analysis Good techniques of analyzing of issues.
Strictly following and adherence to Daily Work Management DWM).
Daily in-House rejection and customer complaint report monitoring.
To take initiative action against quality problems & reduction of PPM at In-house, customer & supplier. To do why- why and root cause analysis (SCAP Report) for the problem and rejection.
Monthly Pareto analysis & work on projects to reduce PPM.
Ensure all the measuring instruments are calibrated as per calibration frequency. Also, all the fixtures are validated periodically. Maintain records of Calibration and Validation.
Review and correct periodically all Documents according to customer complaints for effectively.
Periodic cross verification of inspected components (Dock audit), to ensure that, the products received the customer end are defect-free (with no transit damages).
Conduct regular Layered process audits & Product Audit to ensure that, the activities are performed as per standards.
Basic knowledge on IATF 16949 standard & its application in the organization & OHSAS 18001.

Quality Engineer
From- Oct 11 to May 16
Rojee Tasha Stamping Pvt. Ltd. Pune
Highlights: Organization was established in 1983. As ISO-TS 16949:2009 Certified Company It is leading manufacturing of sheet metal component & fabrication assemblies (Co2 welding, Projection and spot welding) such as long member cross member, front & rear floor, body side outer 4 doors, and wheel house outer etc. Customers: - Tata Motors, Fiat India Ltd. etc.

Key Result Areas:
Assurance of Supplier Part Quality of Sheet metal and Weld shop.
Conducting Supplier Product Audit, Process Audit to reduce non-compliance & achieve customer satisfaction.
Concern base Audits at supplier location.
Communication regarding defects with suppliers and follow-up for the CAPA.
Responsible for finding and analyzing the root cause for rejection or failure of products for supplier related concerns.
Supplier Visits for verification of Action Plan & scheduled process audits.
Escalation by conducting meetings with worst suppliers meets with top management.
Preparing daily document Like First piece last piece, Pareto graph etc.
To do why- why and root cause analysis (8 D Report) for the problem and rejection.
Coordination of the Part Development activities & Continuous reviews with the suppliers during development process to ensure supplier meets targets (Quantity and Quality).
Product Inspection standard sign off during product development stage.
Conducting inspection & testing such as carbon test, nugget test, chisel test and torque test.
Carrying out 5S, POKE-YOKE and KAIZEN activities for continuous improvement.
Preparation of Process plan, Control plan, Quality Plan and other quality documents as per require by customer.
Maintaining documents as per TS-16949 and Customer Audit.
Basic Knowledge about SAP.

Knowledge & Achievements
Contribution of getting best supplier award (Zero PPM) for Lear from VW for year 2017-2018
Successfully completed program on MPPAP as per MQS Requirements on 2016.
Certified IATF 16949:2016 Internal quality Auditor through MACE.
Updating Control Plan as per MSES-A Requirement.
Lean manufacturing tools: - TPM, 5S, Kaizen, Pokayoke, SOP, 7Wastage.
Problem solving tools: - 8D, why-why analysis, 7QC tools, PDCA, Shining DOE.
Successfully completed Human Error Prevention Project for TUV-U301.
Handling PPAP/APQP Documents.
Facing Customer Audit (VDA 6.3, BIQS, 2D, Process audit etc.)
Fabrication assemblies like CO2 welding, Projection welding and Spot Welding.
Seating system, Sheet metal Stamping and their tools.